Sunnen Do Brasil LTDA.
São Paulo – Brasil
Phone +55 11 4177-3824
Fax +55 11 4362-3083
Email [email protected]
www.sunnen.com.br
Sunnen Polska Sp. z o.o.
Warszawa – Poland
Phone +48 22 814 34 29
Fax +48 22 814 34 28
Email [email protected]
www.sunnen.pl
Sunnen RUS LLC
Moscow – Russia
Phone +7 495 258 43 43
Fax +7 495 258 91 75
Email [email protected]
www.sunnen.ru
Sunnen s.r.o.
Strakonice – Czech Republic
Phone +420 383 376 317
Fax +420 383 376 316
Email [email protected]
www.sunnen.cz
Shanghai Sunnen
Mechanical Co. Ltd.
Shanghai – China
Phone +86 21 5813 3990
Fax +86 21 5813 2299
Email [email protected]
www.sunnensh.com
Our global manufacturing,
distribution, and sales and
service network allows us
to deliver quality Sunnen
solutions worldwide.
And our state-of-the-art
Technical Services Centers
allow our technical experts
to develop innovative solutions
to customer application
challenges. The Centers also
provide answers for customer
questions and training
for Sunnen representatives
around the world.
Sunnen Products Company
World Headquarters
St. Louis, MO – USA
Phone 1.314.781.2100
Fax 1.314.781.2268
Toll Free 1.800.325.3670
Email [email protected]
www.sunnen.com
Sunnen AG
Ennetaach – Switzerland
Phone +41 71 649 33 33
Fax +41 71 649 33 34
Email [email protected]
www.sunnen.eu
Sunnen Italia S.r.l.
Arese – Italy
Phone +39 02 383 417 1
Fax +39 02 383 417 50
Email [email protected]
www.sunnenitalia.com
Sunnen SAS
Saclay – France
Phone +33 169 30 00 00
Fax +33 169 30 11 11
Email [email protected]
www.sunnen.fr
Sunnen Benelux BVBA
Kontich – Belgium
Phone +32 38 80 2800
Fax +32 38 44 3901
Email [email protected]
www.sunnen.be
Sunnen Products Ltd.
Hempstead Herts – United Kingdom
Phone +44 1442 39 39 39
Fax +44 1442 39 12 12
Email [email protected].uk
www.sunnen.co.uk
Sunnen reserves the right to change or revise specifications
and product design in connection with any feature of our
products contained herein. Such changes do not entitle the
buyer to corresponding changes, improvements, additions,
or replacements for equipment, supplies or accessories
previously sold. Information contained herein is considered
to be accurate based on available information at the time
of printing. Should any discrepancy of information arise,
Sunnen recommends that user verify the discrepancy
with Sunnen before proceeding.
©2013 Sunnen Products Co. Printed in USA
A-7600 11/13-DA-15M
WORLDWIDE
Engine Rebuilding Tooling
and Accessories (Non-honing)
SEAT CUTTERS
|
GRINDING WHEELS
|
PILOTS
|
SURFACING
|
THERMAL CLEANING
A-7650
WWW.SUNNEN.COM
ABOVE AND BEYOND HONING
Sunnen
a legacy of excellence since 1924.
Our Global
Commitment
Sunnen began selling machines and accessories
internationally shortly after the company was
founded in 1924. Headquartered in St. Louis,
Missouri, Sunnen’s worldwide network includes
more than 50 authorized distributors. Sunnen’s
international facilities extend to Switzerland, Italy,
the United Kingdom, Poland, Brazil, Belgium,
France, Russia, the Czech Republic and China. We
are committed to providing products and services
wherever they are needed in the world.
Since its beginning Sunnen has concentrated on
the technology of precision honing. Today we are
the largest, fully integrated company in this field
with more than 500 employees.
In this catalog we have assembled a guide on
tooling, accessories and supplies available for
non-honing engine rebuilding products. The
format makes it easy for you to determine your
needs and to order everything required for your
operation.
These products include seat cutters,
grinding wheels, pilots, surfacing
and thermal cleaning. Of course,
if you have questions, Sunnen’s
Customer Service is ready to
help. Sunnen takes pride in
being an organization
of friendly, dedicated
people ... committed
to serving your needs.
WE APPRECIATE THE OPPORTUNITY TO SERVE YOU…
1
Technical Expertise – Second to None
Sunnen’s Technical Center includes many of the
industry’s most knowledgeable honing and engine
building experts. To ensure superior precision and the
highest product quality, no other company in the
industry has the extensive complement of high-tech
equipment used in the development and testing of
machines, tools and abrasives.
WE APPRECIATE THE OPPORTUNITY TO SERVE YOU…
If You Have Questions or Need
Technical Assistance...
Just Call Toll Free (in the USA):
1-800-325-3670
Customers Outside the U.S.A.,
please Contact Your Local
Authorized Sunnen Distributor.
sunnen.com
Sunnen equipment, accessories and supplies are
manufactured in our 45,150 sq. meter (486,000 sq. ft.)
plant equipped with the most advanced production
and quality control systems.
Built and Backed
by Sunnen
The Sunnen brand is your assurance of preci-
sion and quality. Sunnen tooling and acces-
sories are designed to fit the specific
requirements of our equipment ... and to
meet the high standards that have made
Sunnen Products Company the world leader
in honing technology since 1924.
2
Rod Reconditioning
Four systems, the LBB-1660 manual hone, ML-2000,
ML-4000 and the ML-5000 power stroked honing
systems offer versatility and accuracy when honing
connecting rods.
For Nearly 90 Years Sunnen Has Been the Leader in Honing.
Whether for connecting rods, piston pin bores, cylinder or main bearing bores, we have the right
honing system for you.
Cylinder Bore Reconditioning
The SV-10 and SV-20 are the standards in the
industry for cylinder bore honing in all types of
engine blocks.
Line Honing
Sunnen’s dependable CH-100 is the best method
for fast precision alignment of main bearing bores.
SUNNEN ENGINE HONING MACHINES
OEM/Production Cylinder Honing
Sunnen’s SV-2400 Series honing systems are a cost
effective solution for production honing applications.
Table of Contents
Non-honing Products
Cylinder Head ......................................4-42
Valve Refacers ....................................................4-5
SGM/VGS Tooling & Accessories
....................................6-36
CHW 40/50
........................................................ 37
HS-60
..........................................................38-42
Connecting Rod ...................................43-44
CRG ............................................................. 43
BP-10 Press
....................................................... 44
Resurfacing ..........................................45
Thermal Cleaning
....................................46
SUNNEN ENGINE HONING MACHINES
3
Sunnen Leads the
Way in Engine
Rebuilding
Equipment with:
• Abrasives and diamond
tooling
• Honing oils and water
based coolants
• A nationwide team
of factory-trained
representatives with
solutions to your
equipment needs
•
Personal customer
service for fast, easy
ordering
•
Technical advice and
field service that is
second to none
sunnen.com
For our complete line of
honing products
see catalog # A-7600.
A
1-800-325-3670
VR/TR Grinding Wheels
Part No. Description
VR-601 Butt
VR-602 General Purpose
VR-603 Titanium
VR-604 Stellite
VR-605 TR-6700 Tappet Grinder
Standard Lifters
VR-606 TR-6700 Tappet Grinder
Chilled Iron Lifters
VR-607 General Purpose (used with
water soluble coolant only)
For Diamond Wheels for TR Machine,
call or write Customer Service and ask
for bulletin P-2504.
VR-6500 Valve Refacer
Tooling and Accessories for VR-6500 Valve
Refacer and TR-6700 Tappet Refacer
4
SCC-100 Coolant
Concentrate for VR/TR
(Water Soluble),
1 Quart (,95 Liters)
Mix 15 parts water to 1 part
concentrate. One quart makes
3.75 gallons (14,2 liters) coolant.
SCC-101 (1 gallon concentrate)
COS-155 VR
Grinding Coolant
(Mineral Oil Based)
1 Gallon Pail (3,785 Liters)
VR and TR coolant tanks
require three gallons to fill.
Available in 5 gal. Pails.
Order COS-155-5 (18,9 liters).
VR-467A Replacement
Diamond Dresser Bit
Part No. Range
VR-273A .1875"-.3125" (4,75-8,00 mm)
VR-356A .3125"-.5" (8,00-12,70 mm)
VR-357A .5"-.75" (12,70-19,05 mm)
Collet Nose Shields
VR Replacement Belts
and Pulleys
Spindle Drive Belts
PDB-307A (60Hz) prior to S/N 1354
PDB-307MA (50Hz) prior to S/N 1354
PDB-325A After S/N 1354
Jack Shaft Pulley to Collet Spindle
Drive Pulley Belt
PDB-306A (60Hz)
Note: VR Centerless grinders are no longer in production.
Supplies and accessories are still available.
www.sunnen.com
5
VR Centerless Series
VR-7000 and VR-8000
Grinding Wheels
Part No. Description
VR-1701 Butt
VR-1702 General Purpose (Water)
VR-1703 General Purpose (Oil)
VR-1704 Titanium (Water or Oil)
VR-1249A Replacement
Diamond Dresser Bit
(Facing Wheel)
VR-1238 Replacement
Diamond Dresser Bit
(Butt Wheel)
Replacement Roller
Assemblies
Part No. Description
VR-1150A Left Drive Roller Assembly
VR-1160A Right Drive Roller Assembly
VR-1155A Both Right and Left
Replacement V-Blocks
Part No. Description
VR-1231A Adjustable V-Block
VR-1223A V-Nest (Long)
VR-1224A V-Nest (Short)
Replacement Belts and
Pulleys
Part No. Description
VR-1023A Motor Pulley (60Hz)
PDB-324A Belt
PDB-204A Timing Belt
Sunnen VRC-500
Precision Valve Checker
Provides a means of checking the
runout of the engine valve face in
relation to the valve stem.
Features:
Wide Range
of Valve Sizes...
The VRC-500 can accommodate stem
diameters from .25 to .75 in. (6-19 mm);
head diameters from .625 to 4.5 in.
(16-114 mm); and stem lengths up
to 9.0 in. long (76 mm). The indicator
reads in ten-thousands (.0001 of an
inch) increments.
VRC-500M Metric Checker
Components of the VRC-500M are the
same as VRC-500, except the indica-
tor is replaced with a metric indicator
calibrated in 0,005 mm increments. The
diameter range is .25 to .75 in. (6-19 mm).
Note: VR Centerless grinders are no longer in production.
Supplies and accessories are still available.
1-800-325-3670
6
SGM/VGS Tooling & Accessories
SGM Single-Blade, 3-Angle Insertable Seat Cutter,
Kits & Accessories
SGM-700
Features three angle, single blade carbide inserts.
Diameter Range: .55 to 1.4 in. (14,0 to 35,5 mm)
Seat Width: .060 & .080 in. (1,5 & 2,0 mm)
Angles: 38°, 45° & 60°
The Sunnen SGM Seat Angle Cutter Kit is designed for
use with Sunnen Valve Seat & Guide Machine, models
SGM-1500 and VGS-20.
For Engines with small diameter valves .55-1.4 in.
(14,0-35,5 mm).
Kit Includes:
Part No. Descriptions
SGM-1020 Cutter Body .55-1.4 in. (14,0-35,5 mm)
SGM-1035 Insert Holder Assy .55-.85 in. (14,0-21,5 mm)
SGM-1040 Insert Holder Assy .85-1.4 in. (21,59-35,5 mm)
VSI-A23128 Insert, 38-45-60
VSI-A23228 Insert, 38-45-60
SGM-1200 Pilot Removal Tool
VSC-780 Level Bushing
PSP-212A Spring, Short & (2) Spring Bushings
PSP-213A Spring, Long
& (2) Spring Bushings
VSC-709A Spring Bushing (4)
PWMM-7A Spanner Wrench
SGM-1046 Extension Bushing
SGM-1047 Extension Bushing
PHSM-735A Fastener (2)
NOTE: When ordering cutter kit separately, setting fixture
SGM-5020 or VSC-400 may be needed. Uses CVP Pilots.
Replacement Parts
Part No. Descriptions Applications
PHSM-409A Setscrew (1) SGM-1040, -1055, -1060
PHSM-410A Setscrew (1) SGM-1035, -1045
PHSM-422A Setscrew (1) SGM-1065, -1095
SGM-1022A Locknut SGM-1025
SGM-1028A Locknut SGM-1030
SGM-1039A Locknut SGM-1020
PHSM-719A Screw, T9 (1) All Holders
PHSM-735A Screw, M2 (2) SGM Ext. Bushing
SGM-1046 Ext. Bushing SGM-1020
SGM-1047 Ext. Bushing SGM-1020
SGM-1048 Ext. Bushing SGM-1025
SGM-1049 Ext. Bushing SGM-1025
SGM-500
Features three angle, single blade carbide inserts.
Diameter Range: 1.0 to 2.50 in. (25,4 to 63,5 mm)
Seat Width: .060 & .080 in. (1,5 & 2,0 mm)
Angles: 30°, 45° & 60°
The Sunnen SGM Seat Angle Cutter Kit is designed for
use with Sunnen Valve Seat & Guide Machine, models
SGM-1500 and VGS-20.
Kit Includes:
Part No. Descriptions
SGM-1025 Cutter Body 1.00-1.56 in. (25,4-39,6 mm)
SGM-1030 Cutter Body 1.50-2.50 in. (38,1-63,5 mm)
VSI-A07840 Insert, 30-45-60
VSI-A12632 Insert, 30-45-60
SGM-1045 Insert Holder Assembly 1.00-1.25 in. (25,4-31,7 mm)
SGM-1055 Insert Holder Assembly 1.20-1.56 in. (30,5-39,6 mm)
SGM-1060 Insert Holder Assembly 1.50-1.94 in. (38,1-49,2 mm)
SGM-1065 Insert Holder Assembly 1.88-2.50 in. (47,6-63,5 mm)
VSC-400 Setting Fixture
PSP-215A Spring, Short
PSP-216A Spring, Long
VSC-509A Spring Bushing (4)
PWMM-8A Spanner Wrench
PWMM-9A Spanner Wrench
PWMM-10A Hex T-Wrench
PHM-419A Replaceable Tip Screwdriver
PWM-66A T9 Torx Driver Bit
SGM-1015A Cutter Body Wrench
PWMM-12A Hex Wrench
SGM-1048 Ext
ension Bushing
SGM-1049 Extension Bushing
PHSM-735A Fastener (2)
SGM-505
Similar to SGM 500, except VSC-400 Setting Fixture is excluded.
Note: SGM/VGS systems are no longer in production.
Supplies and accessories are still available.
7
SGM-1035
.55 to .85 in. (14,0 -
21,59 mm) Cutter.
Used with SGM-1020.
SGM-1040
.85 to 1.40 in. (21,5 -
35,5 mm) Cutter.
Used with SGM-1020.
SGM-1045
1.00 to 1.25 in.
(25,4 - 31,7 mm) Cutter.
Used with SGM-1025.
SGM-1055
1.20 to 1.56 in.
(30,5 - 39,6 mm) Cutter.
Used with SGM-1025.
SGM-1090
Used with SGM-1025
Cutter Body for insert
angles from 70-79°.
SGM -1115
Used with SGM-1025
Cutter Body for insert
angles from 80-89°.
www.sunnen.com
Insert Holders Insert Holders
Insert Holders
NOTE: Size range may vary depending upon holder & insert being used.
PHSM-719A Torx Drive
Insert Screw
Retains the carbide inserts in Insert
Holder Assemblies (package of 1).
PHSM-719A fits the following Insert Holders:
SGM-1035 SGM-1040 SGM-1045
SGM-1055 SGM-1060 SGM-1065
SGM-1090 SGM-1095 SGM-1115
SGM-1125
Cutter Bodies
SGM-1025
1.00 to 1.56 in. (25,4
- 39,6 mm).
Uses VS & CP Pilots.
Cutter Bodies
SGM-1020
55 to 1.4 in.
(14,0 - 35,5 mm).
Uses SVP Pilots.
Cutter Bodies
SGM-1030
1.50 to 2.50 in.
(39,1 - 63,5 mm)
Uses VS & CP Pilots.
NOTE: Size range may vary depending
upon holder & insert being used.
SGM-1060
1.50 to 1.94 in.
(38,1 - 49,2 mm) Cutter.
Used with SGM-1030.
SGM-1065
1.88 to 2.50 in.
(47,6 - 63,5 mm) Cutter.
Used with SGM-1030.
SGM-1034PG7X
2.5 to 4.15 in. (63,5 - 105,
41 mm) Cutter.
SGM-1095
Used with SGM-1030
Cutter Body for insert
angles from 70-79°.
SGM -1125
Used with SGM-1030
Cutter Body for insert
angles from 80-89°.
SGM/VGS Tooling & Accessories
SGM Single-Blade, 3-Angle Insertable Seat Cutter,
Kits & Accessories
1-800-325-3670
8
SGM/VGS Tooling & Accessories
SGM Single-Blade, 3-Angle Insertable Seat Cutter,
Kits & Accessories
SGM-5020
For use with Sunnen SGM Valve Seat
Cutters and ASPC Seat Pocket
Cutters. Designed to work with Sunnen
VSI Inserts ONLY.
Accurately sets diameters of seat
pocket cutters as well as 3-angle seat
cutters. Eliminates the guess work
involved in locating the seat angle
diameter. Easy reading digital scale
allows inch/metric conversion and zero
setting as well as diameter reading.
Resolution .0005 in. (0,01 mm). SR44
battery included.
Kit Includes:
Part No. Descriptions
SGM-5024 Pilot pin for SGM-1025 and
SGM-1030 Bodies
SGM-5027 Pilot pin for SGM-1020 Body
SGM-5023 Pilot pin for ASPC Cutters
SGM-5021 Short spacer stop
SGM-5022 Long spacer stop
SGM-5031 Tool Tray
SGM-5032 Dust Cover
VGS-414 Setting Standard
PWMM-10A Hex Wrench
2,5 mm Hex Wrench used for adjusting
diameter on SGM-1035, SGM-1040,
SGM-1045, SGM-1055, SGM-1060,
SGM-1065, SGM-1090, SGM-1095,
SGM-1115 and SGM-125.
SGM-1015A Cutter Body
Wrench
Used along with Spanner Wrench for
tightening lock nut on cutter body.
Used on SGM-1020, SGM-1025 &
SGM-1030 Cutter Bodies.
Spanner Wrenches
For tightening lock nut on cutter body,
to lock insert holder in position.
PWMM-7A, for use on SGM-1020
PWMM-8A, for use on SGM-1025
PWMM-9A, for use on SGM-1030
PHM-419A Replaceable Tip
Screwdriver
Screwdriver used for installing Insert
Holder Screw. Uses T9 Torx Driver Bit
Setting Fixtures
PWM-66A T9 Torx Driver Bit
9
Inserts for Serdi/Newen Tooling may be ordered by placing an “S” after the Sunnen part number.
Example: VSI-A07840 • VSI-A07840S
(Sunnen) (Serdi/Newen)
www.sunnen.com
SGM/VGS Tooling & Accessories
Cutter Inserts - Single Angle
Part Single Single Angle VSC SERDI NEWEN
Number Angle Width Number Number Number
X XW
mm in.
VSI-A14200 5 9,80 0.39 N/A N/A WA1-NWN5
VSI-A14300 15 8,50 0.33 VSC-15 15-A1 WA1-NWN15
VSI-A14400 20 8,20 0.32 VSC-20 20-A1 WA1-NWN20
VSI-A14500 25 8,50 0.33 N/A N/A WA1-NWN25
VSI-A14600 30 9,00 0.35 VSC-30 30-A1 WA1-NWN30
VSI-A14700 31 8,70 0.34 N/A N/A WA1-NWN31
VSI-A14800 37 9,30 0.37 N/A N/A WA1-NWN37
VSI-A22300 37.5 9,75 0.38 VSC-375 N/A N/A
VSI-A22900 38 9,75 0.38 XVSC-38 N/A N/A
VSI-A23000 39 9,75 0.38 XVSC-39 N/A N/A
VSI-A14900 45 8,90 0.35 VSC-45 45-A1 WA1-NWN45
VSI-A16000 45.2 8,00 0.31 N/A 45.15-A1 N/A
VSI-A15000 60 8,10 0.32 VSC-60 60-A1 WA1-NWN60
VSI-A15100 70 7,70 0.30 N/A N/A WA1-NWN70
VSI-A15200 75 7,00 0.28 VSC-75 N/A WA1-NWN75
VSI-A15300 78 7,30 0.29 N/A N/A WA1-NWN78
VSI-A15400 82 7,07 0.28 N/A N/A WA1-NWN82
VSI-A23700 55 8,50 0.33 N/A N/A N/A
Special Angle
Special bowl cutters from 70-89° are
available on a special order basis. Call
for pricing and delivery.
SGM-1082
A single-blade, 82° cutter to enlarge
bowl area.
Used with Sunnen’s SGM Cutter
Heads to enlarge the bowl area below
the valve seat for increased air flow
or installation of larger diameter
valves. The single-blade, 82° cutter
features a .38 in. (9,65 mm) radius at
the bottom to blend machined areas
and provide a chatter free finish.
Cutter easily adjusts to a wide range
of diameters eliminating the need for
multiple fixed diameter cutters.
Bowl Hog Cutters
SGM-1075
Used with Sunnen’s SGM Cutter
Heads to enlarge the bowl area below
the valve seat for increased air flow or
installation of larger diameter valves.
The single-blade, 75° cutter features a
.38 in. (9,65 mm) radius at the bottom
to blend machined areas and provide
a chatter free finish. Cutter easily
adjusts to a wide range of diameters
eliminating the need for multiple fixed
diameter cutters.
1-800-325-3670
10
SGM/VGS Tooling & Accessories
Cutter Inserts – Three Angle
Inserts for Serdi/Newen Tooling may be ordered
by placing an “S” after the Sunnen part number.
Example: VSI-A07840 • VSI-A07840S
(Sunnen) (Serdi/Newen)
VSI-A20050 15 30 60 1,00 0.039 2,50 0.098 24,39 0.960 VSC-04030 10K30U60 N/A
VSI-A01332 20 30 52 1,00 0.039 1,60 0.063 25,39 1.000 N/A 10H30D52-A1 WA1-NWN3062
VSI-A22028 23 30 52 1,00 0.039 1,40 0.055 25,39 1.000 VSC7-04030 N/A N/A
VSI-A00820 15 30 45 1,30 0.051 1,00 0.039 25,39 1.000 N/A 13E30U45-A1 WA1-NWN3023
VSI-A01240 15 30 60 1,30 0.051 2,00 0.079 25,39 1.000 N/A 13K30U60-A1 WA1-NWN3061
VSI-A01540 15 30 45 1,30 0.051 2,00 0.079 25,39 1.000 N/A 13K30U45-A1 WA1-NWN3065
VSI-A00128 15 30 60 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G30U60-A1 WA1-NWN2152
VSI-A00236 15 30 60 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J30U60-A1 WA1-NWN2153
VSI-A00736 15 30 52 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J30U52-A1 WA1-NWN3016
VSI-A01436 15 30 45 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J30U45-A1 WA1-NWN3064
VSI-A01728 15 30 45 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G30U45-A1 WA1-NWN3068
VSI-A02740 15 30 60 1,50 0.059 2,00 0.079 25,39 1.000 VSC-06030 15K30U60-A1 WA1-NWN3200
VSI-A22128 23 30 52 1,50 0.059 1,40 0.055 25,39 1.000 VSC7-06030 N/A N/A
VSI-A01640 15 30 60 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K30U60-A1 WA1-NWN3067
VSI-A01924 15 30 45 1,60 0.063 1,20 0.047 25,39 1.000 N/A 16F30U45-A1 WA1-NWN3078
VSI-A02236 15 30 45 1,60 0.063 1,80 0.071 25,39 1.000 N/A 16J30U45-A1 WA1-NWN3194
VSI-A02336 15 30 52 1,60 0.063 1,80 0.071 25,39 1.000 N/A 16J30U52-A1 WA1-NWN3195
VSI-A02944 15 30 60 1,60 0.063 2,20 0.087 24,99 0.984 N/A 16L30U60-A1 N/A
VSI-A01028 15 30 60 1,80 0.071 1,40 0.055 25,39 1.000 N/A 18G30U60-A1 WA1-NWN3027
VSI-A02140 15 30 45 1,80 0.071 2,00 0.079 25,39 1.000 N/A 18K30U45-A1 WA1-NWN3146
VSI-A00636 15 30 60 1,90 0.075 1,80 0.071 25,39 1.000 N/A 19J30U60-A1 WA1-NWN3010
VSI-A01140 15 30 60 1,90 0.075 2,00 0.079 25,39 1.000 N/A 19K30U60-A1 WA1-NWN3029
VSI-A01820 15 30 45 1,90 0.075 1,00 0.039 25,39 1.000 N/A 19E30U45-A1 WAl -NWN3072
VSI-A00328 15 30 60 2,00 0.079 1,40 0.055 25,39 1.000 N/A 20G30U60-A1 WAl -NWN2202
VSI-A00940 15 30 45 2,00 0.079 1,60 0.063 25,39 1.000 N/A 16K30U45-A1 WAl -NWN3026
VSI-A02040 15 30 45 2,00 0.079 2,00 0.079 25,39 1.000 N/A 20K30U45-A1 WAl -NWN3084
VSI-A02424 15 30 45 2,00 0.079 1,20 0.047 25,39 1.000 N/A 20F30U45-A1 WAl -NWN3196
VSI-A20138 15 30 60 2,00 0.079 1,90 0.075 25,39 1.000 VSC-08030 20K30U45 N/A
VSI-A22228 23 30 52 2,00 0.079 1,40 0.055 25,39 1.000 VSC7-08030 N/A N/A
VSI-A02540 15 30 60 2,20 0.087 2,00 0.079 25,39 1.000 N/A 22K30U60-A1 WA1-NWN3198
VSI-A00428 15 30 60 2,50 0.098 1,40 0.055 25,39 1.000 N/A 25G30U60-A1 WA1-NWN2252
VSI-A00528 15 30 60 3,00 0.118 1,40 0.055 25,39 1.000 N/A 30G30U60-A1 WA1-NWN2302
VSI-A02660 20 30 45 3,80 0.150 3,00 0.118 23,39 0.921 N/A 38Q30D45-A1 WA1-NWN3199
VSI-A03030 2 30.5 75 1,50 0.059 1,50 0.059 25,39 1.000 N/A N/A WA1-NWN5364
VSI-A03328 15 31 60 1,20 0.047 1,40 0.055 25,39 1.000 N/A 12G31U60-A1 WA1-NWN5362
VSI-A03228 11 31 60 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G31B60-A1 WA1-NWN5280
VSI-A03440 2 31 60 2,10 0.083 2,00 0.079 25,39 1.000 N/A 21K31S60-A1 WA1-NWN5363
VSI-A22828 25 37.5 75 1,50 0.059 1,40 0.055 25,39 1.000 VSC-532 N/A N/A
VSI-A03728 30 37.5 60 1,60 0.063 1,40 0.055 25,39 1.000 N/A 16G37.5X60-A1 WA1-NWN5414
VSI-A03840 30 37.5 60 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K37.5X60-A WA1-NWN5415
VSI-A23340 25 45.15 52 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K45.15V52-A1 N/A
VSI-A23436 25 45.15 52 2,30 0.091 1,80 0.071 25,39 1.000 N/A 23,45.15V52-A1 N/A
VSI-A23829 15 45.15 60 2,00 0.079 1,45 0.057 25,29 0.996 N/A 352001-A1 N/A
SUNNEN Angle Width
Part Top Seat Throat Seat Top Minimum VSC SERDI NEWEN
Number T S TH SW TW Diameter Number Number Number
mm in. mm in. mm in.
11
www.sunnen.com
SGM/VGS Tooling & Accessories
Cutter Inserts – Three Angle
VSI-A03524 20 37.5 52 1,80 0.071 1,20 0.047 25,39 1.000 N/A 18F37.5D52-A1 WA1-NWN5006
VSI-A03928 30 37.5 60 1,90 0.075 1,40 0.055 25,39 1.000 N/A 19G37.5X60-A1 WA1-NWN5416
VSI-A04040 30 37.5 60 2,00 0.079 2,00 0.079 25,39 1.000 N/A 20K37.5X60-A1 WA1-NWN5417
VSI-A04112 18 37.5 52 2,10 0.083 0,60 0.024 25,39 1.000 N/A 21G37.5C52-A1 WA1-NWN5418
VSI-A08020 32 45 60 0,80 0.031 1,00 0.039 25,39 1.000 N/A N/A WA1-NWN4183
VSI-A21128 15 45 60 1,00 0.039 1,40 0.055 25,39 1.000 VSC4-04045 N/A N/A
VSI-A21736 20 45 75 1,00 0.039 1,80 0.071 25,39 1.000 VSC6-04045 N/A N/A
VSI-A04220 25 45 60 1,00 0.039 1,00 0.039 25,39 1.000 N/A 1OE45V60-A1 WA1-NWN1101
VSI-A04328 25 45 60 1,00 0.039 1,40 0.055 25,39 1.000 N/A 1OG45V60-A1 WA1-NWN1102
VSI-A04436 25 45 60 1,00 0.039 1,80 0.071 25,39 1.000 N/A 10J45V60-A1 WA1-NWN1103
VSI-A04560 25 45 60 1,00 0.039 3,00 0.118 23,39 0.921 N/A 10Q45V60-A1 WA1-NWN1105
VSI-A20228 25 45 60 1,00 0.039 1,40 0.055 25,39 1.000 VSC1-04045 N/A N/A
VSI-A05424 30 45 60 1,00 0.039 1,20 0.047 25,39 1.000 N/A 10F45X60-A1 WA1-NWN4028
VSI-A07136 30 45 60 1,00 0.039 1,80 0.071 25,39 1.000 N/A 10J45X60-A1 WA1-NWN4090
VSI-A09040 30 45 60 1,00 0.039 2,00 0.079 25,39 1.000 VSC-04045 10K45X60-A1 WA1-NWN4303
VSI-A21426 30 45 75 1,00 0.039 1,30 0.051 25,39 1.000 VSC5-04045 10H45X75 N/A
VSI-A05532 35 45 52 1,00 0.039 1,60 0.063 25,39 1.000 N/A 10H45F52-A1 WA1-NWN4029
VSI-A05632 35 45 55 1,00 0.039 1,60 0.063 25,39 1.000 N/A 10H45F55-A1 WA1-NWN4030
VSI-A05732 35 45 60 1,00 0.039 1,60 0.063 25,39 1.000 N/A 10H45F60-A1 WA1-NWN4031
VSI-A20524 38 45 52 1,00 0.039 1,20 0.047 25,39 1.000 VSC2-04045 N/A N/A
VSI-A20832 38 45 65 1,00 0.039 1,60 0.063 25,39 1.000 VSC3-04045 N/A N/A
VSI-A07924 30 45 60 1,20 0.047 1,20 0.047 25,39 1.000 N/A 12F45X60-A1 WA1-NWN4182
VSI-A05820 30 45 60 1,30 0.051 1,00 0.039 25,39 1.000 N/A 13E45X60-A1 WA1-NWN4032
VSI-A06040 30 45 52 1,30 0.051 2,00 0.079 25,39 1.000 N/A 13K45X52-A1 WA1-NWN4034
VSI-A06140 30 45 60 1,30 0.051 2,00 0.079 25,39 1.000 N/A 13K45X60-A1 WA1-NWN4035
VSI-A08224 30 45 60 1,30 0.051 1,20 0.047 25,39 1.000 N/A 13F45X60-A1 WA1-NWN4221
VSI-A09932 30 45 60 1,30 0.051 1,60 0.063 25,39 1.000 N/A 13H45X60-A1 WA1-NWN4480
VSI-A05940 37 45 52 1,30 0.051 2,00 0.079 25,39 1.000 N/A 13K45G52-A1 WA1-NWN4033
VSI-A06220 30 45 60 1,40 0.055 1,00 0.039 25,39 1.000 N/A 14E45X60-A1 WA1-NWN4036
VSI-A07240 30 45 60 1,40 0.055 2,00 0.079 25,39 1.000 N/A 41065-A1 WA1-NWN4093
VSI-A05240 15 45 60 1,50 0.059 2,00 0.079 25,39 1.000 N/A 15K45U60-A1 WA1-NWN4015
VSI-A05336 15 45 60 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J45U60-A1 WA1-NWN4025
VSI-A21228 15 45 60 1,50 0.059 1,40 0.055 25,39 1.000 VSC4-06045 N/A N/A
VSI-A21828 20 45 75 1,50 0.059 1,40 0.055 25,39 1.000 VSC6-06045 N/A N/A
VSI-A02828 25 45 60 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G30U60-A1 WA1-NWN4003
VSI-A08428 25 45 52 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G45V52-A1 WA1-NWN4241
VSI-A20328 25 45 60 1,50 0.059 1,40 0.055 25,39 1.000 VSC1-06045 N/A N/A
VSI-A06436 30 45 60 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J45X60-A1 WA1-NWN4038
VSI-A07036 30 45 52 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J45X52-A1 WA1-NWN4077
VSI-A07320 30 45 60 1,50 0.059 1,00 0.039 25,39 1.000 N/A 15E45X60-A1 WA1-NWN4094
VSI-A07840 30 45 60 1,50 0.059 2,00 0.079 25,39 1.000 VSC-06045 15K45X60-A1 WA1-NWN4177
VSI-A08128 30 45 60 1,50 0.059 1,40 0.055 25,39 1.000 N/A 15G45X60-A1 WA1-NWN4216
VSI-A12460 30 45 60 1,50 0.059 3,00 0.118 23,39 0.921 N/A 15Q45X60-A1 N/A
VSI-A21526 30 45 75 1,50 0.059 1,30 0.051 25,39 1.000 VSC5-06045 15H45X75 N/A
VSI-A06336 37 45 52 1,50 0.059 1,80 0.071 25,39 1.000 N/A 15J45G52-A1 WA1-NWN4037
VSI-A20624 38 45 52 1,50 0.059 1,20 0.047 25,39 1.000 VSC2-06045 N/A N/A
VSI-A20924 38 45 65 1,50 0.059 1,20 0.047 25,39 1.000 VSC3-06045 N/A N/A
VSI-A07440 15 45 60 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K45U60-A1 WA1-NWN4117
VSI-A10032 15 45 60 1,60 0.063 1,60 0.063 25,39 1.000 N/A 16H45U60-A1 WA1-NWN4481
VSI-A04620 25 45 60 1,60 0.063 1,00 0.039 25,39 1.000 N/A 16E45V60-A1 WA1-NWN1161
VSI-A04728 25 45 60 1,60 0.063 1,40 0.055 25,39 1.000 N/A 16G45V60-A1 WA1-NWN1162
VSI-A04836 25 45 60 1,60 0.063 1,80 0.071 25,39 1.000 N/A 16J45V60-A1 WA1-NWN1163
VSI-A06520 30 45 60 1,60 0.063 1,00 0.039 25,39 1.000 N/A 16E45X60-A1 WA1-NWN4039
VSI-A06640 30 45 60 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K45X60-A1 WA1-NWN4040
SUNNEN Angle Width
Part Top Seat Throat Seat Top Minimum VSC SERDI NEWEN
Number T S TH SW TW Diameter Number Number Number
mm in. mm in. mm in.
1-800-325-3670
Radius
12
SGM/VGS Tooling & Accessories
Cutter Inserts – Three Angle
Small
Mini
Radius Inserts
VSI-A07524 30 45 52 1,60 0.063 1,20 0.047 25,39 1.000 N/A 16F45X52-A1 WA1-NWN4135
VSI-A07624 30 45 60 1,60 0.063 1,20 0.047 25,39 1.000 N/A 16F45X60-A1 WA1-NWN4136
VSI-A08660 30 45 60 1,60 0.063 3,00 0.118 23,39 0.921 N/A 16Q45X60-A1 WA1-NWN4258
VSI-A08740 30 45 52 1,60 0.063 2,00 0.079 25,39 1.000 N/A 16K45X52-A1 WA1-NWN4266
VSI-A09432 30 45 60 1,60 0.063 1,60 0.063 25,39 1.000 N/A 16H45X60-A1 WA1-NWN4343
VSI-A09636 30 45 52 1,60 0.063 1,80 0.071 25,39 1.000 N/A 16J45X52-A1 WA1-NWN4361
VSI-A09728 30 45 60 1,60 0.063 1,40 0.055 25,39 1.000 N/A 16G45X60-A1 WA1-NWN4391
VSI-A10132 30 45 52 1,60 0.063 1,60 0.063 25,39 1.000 N/A 16H45X52-A1 WA1-NWN4482
VSI-A09836 32 45 55 1,70 0.067 1,80 0.071 25,39 1.000 N/A 17J45E65-A1 WA1-NWN4479
VSI-A06732 30 45 60 1,80 0.071 1,60 0.063 25,39 1.000 N/A 18H45X60-A1 WA1-NWN4041
VSI-A10260 30 45 60 1,80 0.071 3,00 0.118 23,39 0.921 N/A 18Q45X60-A1 WA1-NWN4483
VSI-A08836 25 45 52 1,90 0.075 1,80 0.071 25,39 1.000 N/A 19J45V52-A1 WA1-NWN4271
VSI-A06840 30 45 60 1,90 0.075 2,00 0.079 25,39 1.000 N/A 19K45X60-A1 WA1-NWN4042
VSI-A07736 30 45 52 1,90 0.075 1,80 0.071 25,39 1.000 N/A 19J45X52-A1 WA1-NWN4146
VSI-A08924 30 45 52 1,90 0.075 1,20 0.047 25,39 1.000 N/A 19F45X52-A1 WA1-NWN4299
VSI-A09124 30 45 60 1,90 0.075 1,20 0.047 25,39 1.000 N/A 19F45X60-A1 WA1-NWN4306
VSI-A09332 30 45 60 1,90 0.075 1,60 0.063 25,39 1.000 N/A 19H45X60-A1 WA1-NWN4339
VSI-A10340 30 45 52 1,90 0.075 2,00 0.079 25,39 1.000 N/A 19K45X52-A1 WA1-NWN4484
VSI-A21328 15 45 60 2,00 0.079 1,40 0.055 25,39 1.000 VSC4-08045 N/A N/A
VSI-A21928 20 45 75 2,00 0.079 1,40 0.055 25,39 1.000 VSC6-08045 N/A N/A
VSI-A04928 25 45 60 2,00 0.079 1,40 0.055 25,39 1.000 N/A 20G45V60-A1 WA1-NWN1202
VSI-A20428 25 45 60 2,00 0.079 1,40 0.055 25,39 1.000 VSC1-08045 N/A N/A
VSI-A05130 30 45 60 2,00 0.079 1,50 0.059 25,39 1.000 N/A 42001-A1 WA1-NWN4006
VSI-A06924 30 45 60 2,00 0.079 1,20 0.047 25,39 1.000 N/A 20F45X60-A1 WA1-NWN4043
VSI-A08332 30 45 70 2,00 0.079 1,60 0.063 25,39 1.000 N/A 20H45X70-A1 WA1-NWN4236
VSI-A09236 30 45 55 2,00 0.079 1,78 0.07 25,23 0.993 N/A N/A WA1-NWN4338
VSI-A10432 30 45 75 2,00 0.079 1,60 0.063 25,39 1.000 VSC5-08045 20H45X75-A1 WA1-NWN4485
VSI-A12632 30 45 60 2,00 0.079 1,60 0.063 25,39 1.000 VSC-08045 20H45X60-A1 N/A
VSI-A20724 38 45 52 2,00 0.079 1,20 0.047 25,39 1.000 VSC2-08045 N/A N/A
VSI-A21024 38 45 65 2,00 0.079 1,20 0.047 25,39 1.000 VSC3-08045 N/A N/A
VSI-A10512 30 45 60 2,20 0.087 0,60 0.024 25,39 1.000 N/A 22G45X60-A1 WA1-NWN4486
VSI-A09540 30 45 60 2,30 0.091 2,00 0.079 25,39 1.000 N/A 23K45X60-A1 WA1-NWN4348
VSI-A21626 30 45 75 2,40 0.094 1,30 0.051 25,39 1.000 VSC5-09045 23H45X75 N/A
VSI-A05028 25 45 60 2,50 0.098 1,40 0.055 25,39 1.000 N/A 25G45V60-A1 WA1-NWN1252
VSI-A10640 30 45 60 2,50 0.098 2,00 0.079 25,39 1.000 N/A 25K45X60-A1 WA1-NWN4487
VSI-A12730 2 45.5 75 1,50 0.059 1,50 0.059 25,39 1.000 N/A N/A WA1-NWN5185
VSI-A13024 30 46 55 1,20 0.047 1,20 0.047 25,39 1.000 N/A 12F46X55-A1 WA1-NWN4603
VSI-A12816 35 46 55 1,60 0.063 0,80 0.031 25,39 1.000 N/A 16D46F55-A1 WA1-NWN4601
VSI-A13124 30 46 52 1,90 0.075 1,20 0.047 25,39 1.000 N/A 19F46X52-A1 WA1-NWN4604
VSI-A12916 30 46 55 2,20 0.087 0,80 0.031 25,39 1.000 N/A 22D46X55-A1 WA1-NWN4602
SUNNEN Angle Width
Part Top Seat Throat Seat Top Minimum VSC SERDI NEWEN
Number T S TH SW TW Diameter Number Number Number
mm in. mm in. mm in.
13
www.sunnen.com
SGM/VGS Tooling & Accessories
Cutter Inserts – Three Angle
Three Angle Inserts, Small
Three Angle Inserts, Mini
Three Angle Inserts, Radius
Radius Inserts
VSI-A23128 38 45 52 1,300 .051 1,500 .059 0,50 0.020 18,24 0.718 VSC-717 N/A N/A
VSI-A23228 38 45 52 1,000 .039 1,500 .059 0,50 0.020 18,24 0.718 VSC-718 N/A N/A
SUNNEN Angle Width
Part Top Seat Throat Seat Top Radius Minimum VSC SERDI NEWEN
Number T S TH SW TW R Diameter Number Number Number
mm in. mm in. mm in. mm in.
VSI-A16196 32 45 60 0,80 0.031 1,00 0.039 1,50 0.059 13,51 0.532 N/A 40805-A2 WA2-NWN4496
VSI-A16796 15 45 75 1,00 0.039 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41003-A2 WA2-NWN5448
VSI-A16696 20 45 60 1,00 0.039 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41200-A2 WA2-NWN5442
VSI-A16596 30 45 75 1,00 0.039 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41181-A2 WA2-NWN5439
VSI-A16296 32 45 60 1,00 0.039 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41156-A2 WA2-NWN4497
VSI-A22796 38 45 52 1,00 0.039 1,50 0.059 1,50 0.059 13,51 0.532 VSC-718 N/A N/A
VSI-A16396 38 45 60 1,10 0.043 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41026-A2 WA2-NWN4498
VSI-A16996 32 45 60 1,20 0.047 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41182-A2 N/A
VSI-A16896 30 45 60 1,30 0.051 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41046-A2 WA2-NWN5449
VSI-A22696 38 45 52 1,30 0.051 1,50 0.059 1,50 0.059 13,51 0.532 VSC-717 N/A N/A
VSI-A16496 30 45 60 1,50 0.059 1,00 0.039 1,50 0.059 13,51 0.532 N/A 41091-A2 WA2-NWN5436
SUNNEN Angle Width
Part Top Seat Throat Seat Top Radius Minimum VSC SERDI NEWEN
Number T S TH SW TW R Diameter Number Number Number
mm in. mm in. mm in. mm in.
VSI-A10726 32 45 60 0,80 0.031 1,00 0.039 1,00 0.039 25,39 1.000 N/A 40805-A1 WA1-NWN4496
VSI-A11642 15 45 75 1,00 0.039 1,60 0.063 0,80 0.031 25,19 0.992 N/A N/A WA1-NWN5122
VSI-A12240 15 45 75 1,00 0.039 0,90 0.035 1,50 0.059 25,39 1.000 N/A 41003-A1 WA1-NWN5448
VSI-A11938 20 45 60 1,00 0.039 1,00 0.039 1,50 0.059 25,39 1.000 N/A 41200-A1 WA1-NWN5442
VSI-A11032 30 45 60 1,00 0.039 1,00 0.039 1,50 0.059 25,39 1.000 N/A 41001-A1 WA1-NWN5043
VSI-A11832 30 45 75 1,00 0.039 1,00 0.039 1,50 0.059 25,39 1.000 N/A 41181-A1 WA1-NWN5439
VSI-A12532 32 45 60 1,00 0.039 1,10 0.043 1,50 0.059 25,39 1.000 N/A 41156-A1 N/A
VSI-A10926 38 45 60 1,10 0.043 0,90 0.035 1,50 0.059 25,39 1.000 N/A 41026-A1 WA1-NWN449
VSI-A08530 32 45 60 1,20 0.047 1,50 0.059 0,50 0.020 25,39 1.000 N/A N/A WA1-NWN4247
VSI-A10832 32 45 60 1,20 0.047 1,10 0.043 1,50 0.059 25,39 1.000 N/A 41182-A1 WA1-NWN4497
VSI-A12332 30 45 60 1,30 0.051 1,00 0.039 1,50 0.059 25,39 1.000 N/A 41046-A1 WA1-NWN5449
VSI-A11732 30 45 60 1,50 0.059 1,00 0.039 1,50 0.059 25,39 1.000 N/A 41091-A1 WA1-NWN5436
SUNNEN Angle Width
Part Top Seat Throat Seat Top Radius Minimum VSC SERDI NEWEN
Number T S TH SW TW R Diameter Number Number Number
mm in. mm in. mm in. mm in.
VSI-A13300 15 4,00 0.16 5,50 0.22 N/A R4-15-A1 WA1-NWN5121
VSI-A13500 15 5,00 0.20 5,00 0.20 VSC-518 R5-15-A1 WA1-NWN5428
VSI-A13600 15 7,00 0.28 4,10 0.16 N/A R7-15-A1 WA1-NWN5429
VSI-A13400 30 4,00 0.16 5,70 0.22 N/A R4-30-A1 WA1-NWN5168
VSI-A13200 30 5,00 0.20 6,00 0.24 N/A R5-30-A1 WA1-NWN5079
VSI-A13700 30 7,00 0.28 4,40 0.17 N/A R7-30-A1 WA1-NWN5430
SUNNEN Radius Flat
Part Angle Radius Width VSC SERDI NEWEN
Number S R F Number Number Number
mm in. mm in.
1-800-325-3670
14
SGM/VGS Cutter Inserts
R 1,50
30º
R 0,80
60º
45º
R 13,00
1,00
1,00
1,00
30,5º
2,50
75º
R 10,00
1,70
30º
45º
1,50
37,5º
75,0º
2,50
R 10,00
1,70
30º
1,00
45º
0,80
60º
R 2,00
45º
30º
R 7,00
0,60
1,0
R 7,00
0,60
25º
1,00
45º
60º
R 2,00
0,40
R 1,50
30º
0,80
0,80
0,80
75º
60º
45º
15º
VSI-A03150
VSI-A11326
VSI-A03640
VSI-A11430
VSI-A11138
VSI-A11530
VSI-A11244
VSI-A12030
To convert from metric to inch, divide by 25.4. 1,0 mm = .039". 1,50 mm = .059". 2,0 mm = .079".
0,60
45º
65º
75º
R 1,20
0,80
25º
0,80
R 6,35
2,50
R 6,00
2,50
R 8,50
1,00
VSI-A12124
VSI-A13800
or Reference No.
VSC-511
VSI-A13900
or Reference No.
VSC-523
VSI-A14000
or Reference No.
VSC-527
2,00
14,50
45º
R 22,00
15
www.sunnen.com
SGM/VGS Cutter Inserts
38º
1,00
45º
60º
R 2,50
2,40
0,50
45º
R 1,00
35º
1,00
75º
60º
45º
2,50
1,30 REF
VSI-A14100
VSI-A17050
VSI-A17130
To convert from metric to inch, divide by 25.4. 1,0 mm = .039". 1,50 mm = .059". 2,0 mm = .079".
or Reference No.
VSC-512
VSI-A15900
or Reference No.
VSC-390
35º
1,00
45º
65º
2,50
2,50
55º
75º
2,60 REF
40º
1,30
55º
75º
45º
65º
2,50
2,50
2,60 REF
R 3,50
1,50
35º
3,00
45º
85º
R 12,00
1,40 REF
55º
R 1,50
VSI-A17258
VSI-A17342
VSI-A17440
VSI-A17536
R 2,00
0,90
35º
1,40 REF
45º
65º
R 1,00
1,30
35º
2,00 REF
45º
56º
R 1,50
2,50
55º
3,00
45º
75º
R 3,50
1,50 REF
35º
45º
R 12,00
VSI-A17740
VSI-A17842
VSI-A17938
∫
∫
∫
∫
∫
VSI-A17650
or Reference No.
VSC-0R3X9
1-800-325-3670
16
SGM/VGS Cutter Inserts
R 1,50
2,00 REF
35º
1,00
45º
75º
2,50
60º
45º
2,3 REF
40º
R 1,00
1,00
2,00
R 12,00
R 2,12
3,20 REF
35º
1,30
45º
65º
R 2,00
R 12,00
1,50
40º
2,30 REF
45º
R 1,00
R 1,77
2,00
R 12,0
1,50
65º
1,50
45º
61º
R 2,00
2,50
REF
35º
R 12,00
40º
1,00
45º
70º
R 1,00
2,00 REF
R 1,50
R 1,00
1,25
37º
1,50
45º
60º
R 2,03
1,10 REF
R 12,00
R 12,00
1,50
40º
45º
70º
R 1,00
2,00 REF
R 1,50
VSI-A18042
or Reference No.
VSC9-04045
VSI-A18142
or Reference No.
VSC9-06045
VSI-A18238
or Reference No.
VSC10-04045
VSI-A18338
or Reference No.
VSC10-06045
VSI-A18726
or Reference No.
VSC-0R3X8
VSI-A18658
or Reference No.
VSC-0R3X3
VSI-A18570
or Reference No.
VSC-0R3X2
VSI-A18446
or Reference No.
VSC-0R3X1
R 4,50
1,00
33º
45º
60º
2,50
75º
2,40 REF
R 0,50
1,50
38º
1,00 REF
45º
52º
R 1,00
R 12,00
3,00
55º
1,50
45º
R 1,50
1,50 REF
75º
35º
R 3,50
45º
R 3,50
3,00
35º
1,50 REF
45º
75º
R 1,50
1,00
45º
55º
R 12,00
VSI-A18882
or Reference No.
VSC-0R3X16
VSI-A18924
or Reference No.
VSC-514
VSI-A19038
or Reference No.
VSC8-06045
VSI-A19138
or Reference No.
VSC8-04045
To convert from metric to inch, divide by 25.4. 1,0 mm = .039". 1,50 mm = .059". 2,0 mm = .079".
17
www.sunnen.com
R 7,00
6,40
15º
105º
VSI-A19200
R 7,00
9,00
80º
VSI-A19300
R 12,00
45º
45º
VSI-A19400
R 7,00
12,00
75º
VSI-A19500
R 1,00
1,00
REF
38º
1,00
45º
52º
R 0,50
R 1,00
2,00
38º
1,00
REF
45º
52º
R 0,50
11,50
82º
17,03
70º
16,56
75º
12,10
80º
VSI-A19600
VSI-A19700
VSI-A19800
VSI-A23526
VSI-A23626
VSI-A19900
VSI-A22424
or
Reference No.
VSC-513
VSI-A22524
or
Reference No.
VSC-515
or
Reference
VSC-
Aurora
intake
or Reference
VSC-Aurora
exhaust
1,00
75
º
55
º
45
º
R
0,80
2,00
85
º
2,50
94
º
R
0,9
REF
1,5
VSI-A23926
55°
R
12,00
1,50
55,0
º
R1,00
2,00
R1,5
REF2,3
45.0º
VSI-A24038
55°
To convert from metric to inch, divide by 25.4. 1,0 mm = .039". 1,50 mm = .059". 2,0 mm = .079".
SGM/VGS Cutter Inserts
55° Series
1-800-325-3670
18
SGM/VGS Tooling & Accessories
Custom Carbide Inserts Order Form
$
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
Use the following blank to design a profile to meet your specific needs.
X
XW
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
R
RA
F
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
19
www.sunnen.com
$
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. •
Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
Use the following blank to design a profile to meet your specific needs.
TH
S
T
R
SW
TW
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
TH
S
T
R
SW
TW
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
SGM/VGS Tooling & Accessories
Custom Carbide Inserts Order Form
1-800-325-3670
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
20
$
SGM/VGS Tooling & Accessories
Custom Carbide Inserts Order Form
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
Use the following blank to design a profile to meet your specific needs.
TH
S
T
R
SW
TW
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
TH
S
T
R
SW
TW
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
21
www.sunnen.com
SGM/VGS Tooling & Accessories
Custom Carbide Inserts Order Form
$
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
Use the following blank to design a profile to meet your specific needs.
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
1-800-325-3670
22
$
SGM/VGS Tooling & Accessories
Custom Carbide Inserts Order Form
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
Use the following blank to design a profile to meet your specific needs.
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
23
www.sunnen.com
.3125
7,938
[
]
.1875
4,763
[]
SGM/VGS Tooling & Accessories
Custom Carbide Cutters Order Form For VSC Style Cutters
$
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
Use the following blank to design a profile to meet your specific needs.
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
1-800-325-3670
24
SGM/VGS Tooling & Accessories
Custom Carbide Cutters Order Form For VSC Style Cutters
$
.500
12,70[]
.250
6,35[]
45.0º
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314-781-2100 • Fax: 314-951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314-781-0692
COMPANY INFORMATION
COMPANY NAME ________________________________________________
ADDRESS ________________________________________________
________________________________________________
________________________________________________
ACCOUNT NO. _______________________ P.O. NO. __________________
CONTACT NAME ________________________________________________
TITLE ________________________________________________
TELEPHONE ________________________________________________
FAX ________________________________________________
SIGNATURE ________________________________________________ DATE____________
Use the following blank to design a profile to meet your specific needs.
TOOLING SYSTEM: oSunnen oNewen oSerdi
MINIMUM DIA. REQUIRED
QUANTITY
MAKE OF HEAD
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
25
www.sunnen.com
VSC-700 Single-Blade,
3-Angle Seat Cutter Kit
Cuts all three angles simultaneously
and eliminates grinding. For engines
with small diameter valves such as
multi-valve automotive heads or small
engines with valve sizes from .75" to
1.0" (19 to 25 mm). Used with Sunnen
VGS-19 and VGS-20 and SGM 1500
Valve Seat & Guide Machines and
Sunnen SVP pilots listed separately.
Kit Includes:
Part No. Descriptions
PSP-212A Spring, Short
VSC-710
Cutter Body Assembly .67-1.0 in.
(17-25 mm)
PSP-213A Spring, Long
SGM-1200 Pilot Removal Tool
VSC-709A Spring Bushing (4)
VSC-717 Cutter, 38-45-52
Seat Angle .051
VSC-718 Cutter, 38-45-52
Seat Angle .040
VSC-780 Level Bushing
Note: VGS and VSC tooling adapters are
available for competitive machines. See
page 29. See pages 31 & 32 for pilots for
use with VSC-500 and VSC-700. pages
VSC-500S Single-Blade,
3-Angle Seat Cutter Kit
(Sioux Pilots)
Same as VSC-500 except Cutter
Bodies fit Sioux .385" (9,8 mm) pilots.
VSC-500 Single-Blade,
3-Angle Seat Cutter Kit
Features three angle, single blade
carbide cutters.
The Sunnen VSC Seat Angle Cutter
Kit is designed for use with Sunnen
Valve Guide & Seat Machines, Models
VGS-19, VGS-20, and SGM 1500.
Kit Includes:
Part No. Descriptions
VSC-205 Cutter Body 1.0"-1.6"
(25-41 mm)
VSC-305 Cutter Body 1.5"-2.0"
(38-52 mm)
VSC-350 Cutter Body 1.9"-2.5"
(47-64 mm)
VSC-400 Setting Fixture
VSC-50 Tool Sharpening Fixture
PSP-215A Spring, Short
PSP-216A Spring, Long
VSC-509A Spring Bushing
PWM-5A Hex T-Wrench
VSC-08045 Cutter, 30-45-60
VSC-06045 Cutter, 30-45-60
VSC-505 Single-Blade,
3-Angle Seat Cutting Kit
for Harley
®
Cylinder Heads
Valve seat machining kit designed
for Harley cylinder heads features
three angle, single blade carbide cut-
ters. Eliminates grinding and cuts all
three finished seat angles simultane-
ously while maintaining exact seat
width and angles from seat to seat.
Drastically reduces the time required
for machining valve seats and
increases accuracy.
For use with Sunnen .389 inch (9,9 mm)
precision valve guide pilots and
Sunnen Valve Guide and Seat
Machines, models VGS-19, VGS-20,
and SGM 1500.
Kit Includes:
Part No. Descriptions
VSC-205 Cutter Body 1.0 - 1.6 inch
(25-41 mm)
VSC-305 Cutter Body 1.5 - 2.0 inch
(38-52 mm)
VSC-400 Setting Fixture
VSC-50 Tool Sharpening Fixture
PSP-215A Spring, Short
PSP-216A Spring, Long
VSC-509A Spring Bushings (4)
PWMM-5A Hex T-Wrench
VSC-06045 (2) Cutter 30-45-60
VSC-505S Single-Blade,
3-Angle Seat Cutter Kit
(Sioux Pilots)
Same as VSC-505 except cutter bod-
ies fit Sioux .385 inch (9,8 mm) pilots.
Replacement Items for VSC Cutter Bodies
Part No. Descriptions Applications
ASPC-947A Screw VSC-200 and VSC-205 All
VSC-300 and VSC-305 Variations
VSC-350
VSC-202A Wedge#2 VSC-710 All
VSC-200 and VSC-205 Variations
VSC-302A Wedge#3 VSC-300 and VSC-305 All
VSC-350 Variations
SGM/VGS Tooling & Accessories
VSC Single-Blade 3-Angle Fixed Seat Cutter
26
1-800-325-3670
SGM/VGS Tooling & Accessories
VSC Standard Valve Seat Cutters
VSC-511
used for chamber relief, cuts
with a .25" (6,35 mm) radius.
VSC-512
used for throat alterations,
cuts with a .875" (22,22 mm) radius.
VSC-518
used for chamber relief, cuts
with a .188" (4,77 mm) radius.
VSC-523
used for chamber relief, cuts
with a .236" (5,99 mm) radius.
VSC-527
used for chamber relief, cuts
with a .344" (8,73 mm) radius.
VSC-575
75 degree bowl cutter assembly.
VSC Form Tools
VSC-K68B Cutter Blank
The VSC-K68B is a blank cutter for the VSC
system. This cutter consists of an unground carbide tip
silver-soldered on a cutter blank. The blank cutter can then
be ground by the user to any desired angles or specifications.
Great for high performance shops that use non-standard
valve seat configurations.
Special Profile VSC Cutters
Special profile VSC cutters are available on a special order
basis. These special profile cutters will be made from a
blank cutter ground to your specifications. When ordering,
send full description with all specifications.
VSC-RB Radius Cutter Blank
Similar to the VSC-K68B but supplied with a
.5" (12,7 mm) wide carbide tip. This allows the user to grind
a radius suitable to individual requirements.
NOTE: Cutters shown are offered as a suggested starting point. Select cutters according to manufacturer recommendations.
Use pages 18-24 for ordering.
Part Angles Seat Engines Profile
No. Degrees Width No.
Top-Seat-Throat (mm) in.
VSC-15 15 only 13
VSC-20 20 only John Deere 14
VSC-30 30 only 15
VSC-45 45 only 17
VSC-60 60 only 18
VSC-75 75 only 19
VSC-375 37.5 only 6.9 International Harvester 16
VSC-390 Flat Bottom Flush Cutting Insert Seats 20
VSC-511 Chamfer Relief .25 in. (6,35 mm) Radius 21
VSC-512 Chamfer Relief .875 in. (22,22 mm) Radius 22
VSC-518 Chamfer Relief .188 in. (4,77 mm) Radius 32
VSC-523 Chamfer Relief .236 in. (5,99 mm) Radius 33
VSC-527 Chamfer Relief .344 in. (8,73 mm) Radius 34
VSC-575 Chamfer Relief 75 degree bowl cutter assembly 35
VSC-532 25-37.5-75 1,5 .060 6.9 International Harvester 31
VSC-04030 15-30-60 1,0
.040 High Performance 1
VSC-06030 15-30-60 1,5 .060 High Performance 1
VSC-08030 15-30-60 2,0
.080 High Performance 1
VSC-04045 30-45-60 1,0 .040 USA High Performance 2
VSC-06045 30-45-60 1,5 .060 AMC, Austin, BMW, Chevrolet, 2
Ford, Mercedes, Mitsubishi,
Nissan, Volvo
VSC-08045 30-45-60 2,0 .080 High Performance 2
VSC1-04045 25-45-60 1,0 .040 Chevrolet, Ford, Ford Diesel, 3
GMC, Mercedes
VSC1-06045 25-45-60 1,5 .060 High Performance 3
VSC1-08045 25-45-60 2,0
.080 High Performance 3
VSC2-04045 38-45-52 1,0 .040 USA High Performance 4
VSC2-06045 38-45-52 1,5
.060 High Performance 4
VSC2-08045 38-45-52 2,0 .080 High Performance 4
VSC-513 38-45-52 1,0 .040 USA High Performance 23
Longer throat length
VSC-514
38-45-52 1,5
.060 USA High Performance 24
Longer throat length
VSC-515 38-45-52 2,0 .080 USA High Performance 25
Longer throat length
Part Angles Seat Engines Profile
No. Degrees Width No.
Top-Seat-Throat (mm) in.
VSC3-04045
38-45-65 1,0 .040 High Performance 5
VSC3-06045 38-45-65 1,5
.060 USA High Performance 5
VSC3-08045 38-45-65 2,0
.080 Alfa Romeo, Fiat, Ford Europe, 5
Jaguar, Mercedes, Peugeot,
Plymouth, Porsche, Renault,
Rover, Saab, Volvo
VSC4-04045 15-45-60 1,0
.040 High Performance 6
VSC4-06045
15-45-60 1,5 .060 Chrysler, Dodge, Plymouth 6
VSC4-08045 15-45-60 2,0
.080 Chrysler, Dodge 6
VSC5-04045
30-45-75 1,0 .040 High Performance 7
VSC5-06045 30-45-75 1,5
.060 Pontiac, Nissan 7
VSC5-08045
30-45-75 2,0 .080 Volkswagen 7
VSC5-09045 30-45-75 2,4
.090 Volkswagen 7
VSC6-04045
20-45-75 1,0 .040 Pontiac 8
VSC6-06045 20-45-75 1,5
.060 Pontiac 8
VSC6-08045
20-45-75 2,0 .080 Pontiac 8
VSC7-04030 23-30-52 1,0
.040 High Performance, Pont. 9
VSC7-06030
23-30-52 1,5 .060 Ford, GMC, Plym.,Pont., Renault 9
VSC7-08030 23-30-52 2,0 .080 AMC, Chevrolet, Ford, Plym.,
9
Pont.
VSC8-04045
35-45-75 1,0 .040 Motorcycle & High 10
Performance (#4043B)
VSC8-06045 35-45-75 1,5 .060 Motorcycle & High Performance 10
12 mm Radius (Large Carbide, 12 mmR)
VSC9-04045 40-45 1,0
.040 Motorcycle & High Performance 11
12 mm Radius (#4047B)
VSC9-06045 40-45 1,5 .060 Motorcycle & High Performance 11
12 mm Radius (Large Carbide, 12 mmR)
VSC10-04045 40-45-70 1,0
.040 Motorcycle & High Performance 12
12 mm Radius (#4048B)
VSC10-06045 40-45-70 1,5 .060 Motorcycle & High Performance 12
12 mm Radius
For VSC-700 Kit
VSC-717 38-45-52 1,3
.051 29
VSC-718 38-45-52 1,0
.040 30
27
www.sunnen.com
13
14
15
S
4
5
6
7
8
9
10
11
12
1
2 3
SGM/VGS Tooling & Accessories
VSC Cutter Profiles – Sunnen Standard Valve Seat Cutters
28
1-800-325-3670
SGM/VGS Tooling & Accessories
VSC Cutter Profiles – Sunnen Standard Valve Seat Cutters
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
29
Repair Parts for
VSC-400 Setting Fixture
VSC-440 Upgrade Kit For VSC-400 Includes:
Part No. Descriptions
PHW-383 Washer
VSC-420A Ball Plunger
VSC-430A Pointer Knob
VSC-435A Pointer Adjustment Knob
VSC-437 Pointer
VSC-438 Pointer Arm
VGS-320A Ball Drive Adapter
Application: Drives VGS-325, VGS-510,
VSC200, VSC-300, VSC-350, SGM-1020,
SGM-1025, and SGM-1030 Tool Bodies.
SHO-965-00L Cutting Oil
1 Quart Bottle (0,95 Liter).
Aids in producing a smoother
cut. Helps prevent tool buildup.
NOTE: VGS-20657 is still available,
however, SHO-965-00L has the
same performance with fewer
regulatory concerns.
Tool Bit Assemblies for VGS-500 and
VGS-500S Kits
Part No. Descriptions
VGS-250-15 .25 in. (6,4 mm) x 15 deg
VGS-250-30 .25 in. (6,4 mm) x 30 deg
VGS-312-00 .3125 in. (7,9 mm) x 0 deg
VGS-312-15 .3125 in. (7,9 mm) x 15 deg
VGS-312-30 .3125 in. (7,9 mm) x 30 deg
VGS-312-45 .3125 in. (7,9 mm) x 45 deg
VGS-312-60 .3125 in. (7,9 mm) x 60 deg
VGS-375-00 .375 in. (9,5 mm) x 0 deg
VGS-375-15 .375 in. (9,5 mm) x 15 deg
VGS-375-30 .375 in. (9,5 mm) x 30 deg
VGS-375-45 .375 in. (9,5 mm) x 45 deg
VGS-375-60 .375 in. (9,5 mm) x 60 deg
VGS-500-00 .5 in. (12,7 mm) x 0 deg
VGS-500-15 .5 in. (12,7 mm) x 15 deg
VGS-500-30 .5 in. (12,7 mm) x 30 deg
VGS-500-45 .5 in. (12,7 mm) x 45 deg
VGS-500-60 .5 in. (12,7 mm) x 60 deg
VGS-625-00 .625 in. (15,9 mm) x 0 deg
VGS-625-15 .625 in. (15,9 mm) x 15 deg
VGS-625-30 .625 in. (15,9 mm) x 30 deg
VGS-625-45 .625 in. (15,9 mm) x 45 deg
VGS-625-60 .625 in. (15,9 mm) x 60 deg
www.sunnen.com
SGM/VGS Tooling & Accessories
30
1-800-325-3670
VGS-300 Valve Seat Pocket Cutter Kit
1.500 to 2.250 in. (38,5 - 57,1 mm)
The VGS-300 is used to
machine cylinder heads for
the installation of new valve
seat rings. Replaceable car-
bide inserts are easily adjusted
to size with the micrometer
provided, so the proper press
fit can be obtained for cast
iron or aluminum heads.
Kit Includes:
Part No. Descriptions
ASPC-1500 Seat Pocket Cutter Head 1.500 -1.687 in.
(38,1 - 42,9 mm) Range
ASPC-1687 Seat Pocket Cutter Head 1.687-1.875 in.
(42,9 - 47,6 mm) Range
ASPC-1875 Seat Pocket Cutter Head 1.875 - 2.062 in.
(47,6 - 52,4 mm) Range
ASPC-2062 Seat Pocket Cutter Head 2.062 - 2.250 in.
(52,4 -57,1 mm) Range
VGS-325
Cutter Head Driver for Sunnen .389 in. (9,88 mm) Pilot
VGS-410A
Pocket Cutter Setting Fixture with Setting Standard
PSP-215A Short Spring
PSP-216A Long Spring
VSC-509A Spring Bushing (4)
PWM-5A Hex T-Wrench
VGS-300M Valve Seat Pocket Cutter Kit
Metric (Sunnen Pilots)
Same as VGS-300, except includes VGS-410MA Pocket
Cutter Setting Fixture (metric) instead of VGS-410A (inch).
VGS-300S Valve Seat Pocket Cutter Kit
(Sioux Pilots)
Same as VGS-300, except Cutter Head Driver fits Sioux
.385 in. (9,8 mm) pilots.
SGM-300 Valve Seat Pocket Cutter Kit
(Sunnen Pilots)
Same as VGS-300, except without VGS-410A Pocket Cutter
Setting Fixture. This kit should be used by customers who
have a VGS-410 or SGM-5020 Setting Fixture.
VSC-725 Cutter Head Driver Assembly
For SVP & CVP pilots. Used with ASPC seat pocket cutters.
VGS-325 Cutter Head Driver
For use with Sunnen ASPC Cutter Heads.
Order VGS-325S for Sioux pilots.
ASPC-948A Taper Head Wedge Screw
Package of 2.
Retains the carbide inserts in the following tool
heads: ASPC-937 through ASPC-1218, VGS-145
and VGS-245 Spot Facer.
Seat Pocket Cutter
Part No. Descriptions
VGS-320A Drive Adapter
VGS-325 Cutter Head Driver For Sunnen .389" (9,9 mm) Pilot
VGS-325S Cutter Head Driver For Sioux .385" (9,8 mm) Pilot
VGS-410A Pocket Cutter Setting Fixture
VGS-410MA Pocket Cutter Setting Fixture (Metric)
SGM-5020 Pocket Cutter/Valve Seat Cutter Setting Fixture (Inch/Metric)
ASPC-942A Carbide Insert for ASPC-1218 and Smaller Seat Pocket
Cutter Heads (Sold in package of 5 only)
ASPC-944 Wedge For ASPC-942A Inserts
ASPC-949 RH/LH Lock Screw for ASPC-942A Inserts and
VGS-345 Wedges (Package of 2)
ASPC-941A Carbide inserts for ASPC-1312 and Larger Seat
Pocket Cutter Heads (Sold in pkg of 5 only)
ASPC-943A Wedge for ASPC-941 A Insert
ASPC-947A RH/LH Lock Screw for ASPC-943A Retainer Wedge (Pkg of 2)
PSP-215A Short Spring
PSP-216A Long Spring
VSC-509A Spring Bushing
PWM-5A Hex T-Wrench
VGS-20657 Cutting Oil, 1 Quart (0,95 Liter)
Seat Pocket Cutter Heads Available
ASPC-937 .937"- 1.031" (23,8 mm-26,2 mm)
ASPC-1031 1.031"-1.125" (26,2 mm-28,6 mm)
ASPC-1125 1.125"-1.218" (28,6 mm-30,9 mm)
ASPC-1218 1.218"-1.312" (30,9 mm-33,3 mm)
ASPC-1312 1.312"-1.500" (33,3 mm-38,1 mm)
ASPC-1500* 1.500"-1.687" (38,1 mm-42,8 mm)
ASPC-1687* 1.687"-1.875" (42,8 mm-47,6 mm)
ASPC-1875* 1.875"-2.062" (47,6 mm-52,4 mm)
ASPC-2062* 2.062"-2.250" (52,4 mm-57,1 mm)
ASPC-2250 2.250"-2.437" (57,1 mm-61,9 mm)
ASPC-2437 2.437"-2.625" (61,9 mm-66,7 mm)
ASPC-2625 2.625"-2.812" (66,7 mm-71,4 mm)
ASPC-2812 2.812"-3.000" (71,4 mm-76,2 mm)
*These cutter heads are supplied in VGS-300 Seat Pocket Cutter Kit.
ASPC-947A Lock Screw
LH/RH Thread. Locks ASPC-943A, VSC-302
and VSC-202 Wedges in VSC-200, VSC-300,
VSC-350 and 1-1.3125 in. (49,2 mm) and larger
Seat Pocket Cutters. (Package of 2).
Use under VGS, VSC, ASPC
and SGM Cutter Bodies.
Part No. Descriptions
PSP-212A Spring, Short (SVP)
PSP-213A Spring, Long (SVP)
VSC-709A
Spring Bushing (1)
PSP-215A
Spring, Short (VS)
PSP-216A
Spring, Long (VS)
VSC-509A
Spring Bushing (1)
Bounce Springs
Carbide Inserts VGS/SGM Tooling
Part No. Descriptions
ASPC-941A For ASPC-1312 and larger
ASPC-942A For ASPC-1218 and smaller
SGM/VGS Tooling & Accessories
31
www.sunnen.com
VS-85A
Pilot Insertion/
Removal Tool
“E” LENGTH
“L” LENGTH
VS-300E Valve Guide Pilot Kit
for Harley-Davidson
®
Heads
A convenient valve guide pilot kit
for the most popular Harley
®
guide
sizes.
*See above chart for sizes in kit.
7- in.
(190 mm)
1
2
3- in.
(95 mm)
3
4
8- in.
(210 mm)
1
4
4- in.
(114 mm)
1
2
Note: For maximum accuracy on valve seats with valve guides smaller than .248 in. (6,32 mm), use the VSC-700 kit shown on page 25.
*Pilots standard in VS-300E Pilot Kit
Pilots available on special order: VS-3415E .3415 in. (8,67 mm) VS-3395E .3395 in. (8,62 mm) VS-3425E .3425 in. (8,70 mm)
VS-3405E .3405 in. (8,65 mm) VS-3435E .3435 in. (8,72 mm)
DIAMETER
in. mm PILOT No.
.248 6,30 VS-248E
.249 6,32 VS-249E
.250 6,35 VS-250E
.251 6,37 VS-251E
.252 6,40 VS-252E
.255 6,48 VS-255E
.256 6,50 VS-256E
.257 6,53 VS-257E
.259 6,58 VS-259E
.260 6,60 VS-260E
.261 6,63 VS-261E
.274 6,96 VS-274E
.275 6,99 VS-275E
.276 7,01 VS-276E
.277 7,04 VS-277E
.281 7,14 VS-281E
.282 7,16 VS-282E
.283 7,19 VS-283E
.288 7,32 VS-288E
.309 7,85 VS-309E
.310 7,87 VS-310E*
.311 7,90 VS-311E*
.312 7,92 VS-312E*
.313 7,95 VS-313E
.314 7,98 VS-314E
.315 8,00 VS-315E
.316 8,03 VS-316E
.317 8,05 VS-317E
.318 8,08 VS-318E
DIAMETER
in. mm PILOT No.
.371 9,42 VS-371E
.372 9,45 VS-372E
.373 9,47 VS-373E
.374 9,50 VS-374E
.375 9,53 VS-375E
.376 9,55 VS-376E*
.377 9,57 VS-377E*
.378 9,60 VS-378E*
.379 9,63 VS-379E*
.380 9,65 VS-380E*
.381 9,68 VS-381E
.385 9,78 VS-385E
.388 9,86 VS-388E
.389 9,88 VS-389E
.393 9,98 VS-393E
.394 10,01 VS-394E
.395 10,03 VS-395E
.403 10,24 VS-403E
.404 10,26 VS-404E
.405 10,29 VS-405E
.406 10,31 VS-406E
.407 10,34 VS-407E
.417 10,59 VS-417E
.418 10,62 VS-418E
.419 10,64 VS-419E
.432 10,97 VS-432E
.433 11,00 VS-433E
.434 11,02 VS-434E
.435 11,05 VS-435E
DIAMETER
in. mm PILOT No.
.435 11,05 VS-435L
.436 11,07 VS-436E
.436 11,07 VS-436L
.437 11,10 VS-437E
.437 11,10 VS-437L
.438 11,13 VS-438E
.438 11,13 VS-438L
.451 11,45 VS-451L
.452 11,48 VS-452L
.453 11,51 VS-453L
.454 11,53 VS-454L
.472 11,99 VS-472E
.473 12,01 VS-473E
.474 12,04 VS-474E
.497 12,62 VS-497L
.498 12,65 VS-498E
.498 12,65 VS-498L
.499 12,67 VS-499E
.499 12,67 VS-499L
.500 12,70 VS-500E
.500 12,70 VS-500L
.501 12,73 VS-501E
.502 12,75 VS-502E
.503 12,78 VS-503E
.504 12,80 VS-504E
.505 12,83 VS-505E
.506 12,85 VS-506E
DIAMETER
in. mm PILOT No.
.320 8,13 VS-320E
.321 8,15 VS-321E
.322 8,18 VS-322E
.323 8,20 VS-323E
.324 8,23 VS-324E
.325 8,26 VS-325E
.326 8,28 VS-326E
.328 8,33 VS-328E
.332 8,43 VS-332E
.334 8,48 VS-334E
.335 8,51 VS-335E
.336 8,53 VS-336E
.339 8,61 VS-339E
.340 8,64 VS-340E*
.341 8,66 VS-341E*
.342 8,69 VS-342E*
.343 8,71 VS-343E
.344 8,74 VS-344E
.345 8,76 VS-345E
.346 8,79 VS-346E
.353 8,97 VS-353E
.354 8,99 VS-354E
.355 9,02 VS-355E
.356 9,04 VS-356E
.358 9,09 VS-358E
.359 9,12 VS-359E
.361 9,17 VS-361E
.362 9,19 VS-362E
.370 9,39 VS-370E
.389" Top Diameter (9,88 mm)
SGM/VGS Tooling & Accessories
VS Pilots = Hardened Steel Pilots
32
1-800-325-3670
5- in.
(144 mm)
3- in.
(90 mm)
11
16
1
2
7- in.
(190 mm)
1
2
3- in.
(95 mm)
3
4
SGM-1100 Pilot Insertion/
Removal Tool
(Must order when using CP Pilots.)
“CP”
LENGTH
DIAMETER
in. mm PILOT No.
.215 5,46 CP-215E*
.216 5,48 CP-216E*
.217 5,51 CP-217E*
.235 5,96 CP-235E*
.236 6,00 CP-236E*
.237 6,01 CP-237E*
.260 6,60 CP-260E*
DIAMETER
in. mm PILOT No.
.315 8,00 CP-315E*
.316 8,03 CP-316E*
.317 8,05 CP-317E*
.341 8,66 CP-341E*
.342 8,69 CP-342E*
.343 8,71 CP-343E*
.344 8,74 CP-344E*
DIAMETER
in. mm PILOT No.
.354 8,99 CP-354E*
.372 9,45 CP-372E*
.373 9,47 CP-373E*
.374 9,50 CP-374E*
.375 9,53 CP-375E*
Pilots available on special order:
CP-3095E .3095 in. (7,86 mm)
CP-3105E .3105 in. (7,89 mm)
CP-3115E .3115 in. (7,91 mm)
CP-3125E .3125 in. (7,94 mm)
CP-3135E .3135 in. (7,96 mm)
CP-3395E .3395 in. (8,62 mm)
CP-3405E .3405 in. (8,65 mm)
CP-3415E .3415 in. (8,67 mm)
CP-3425E .3425 in. (8,70 mm)
CP-3435E .3435 in. (8,72 mm)
Pilots For SGM-700 and VSC-700, 3-Angle Seat Cutter Kits
DIAMETER
in. mm PILOT No.
.157 4,00 CVP-157
.158 4,01 CVP-158
.176 4,47 CVP-176
.177 4,50 CVP-177
.178 4,52 CVP-178
.195 4,95 CVP-195
.196 4,98 CVP-196
DIAMETER
in. mm PILOT No.
.235 5,97 CVP-235
.236 5,99 CVP-236
.237 6,02 CVP-237
.238 6,05 CVP-238
.239 6,07 CVP-239
.240 6,09 CVP-240
.256 6,50 CVP-256
DIAMETER
in. mm PILOT No.
.257 6,53 CVP-257
.258 6,55 CVP-258
.259 6,58 CVP-259
.260 6,60 CVP-260
.276 7,01 CVP-276
.277 7,03 CVP-277
DIAMETER
in. mm PILOT No.
.197 5,00 CVP-197
.198 5,03 CVP-198
.215 5,46 CVP-215
.216 5,48 CVP-216
.217 5,51 CVP-217
.218 5,54 CVP-218
.234 5,94 CVP-234
.389" Top Diameter
(9,88 mm)
.236" Top Diameter (5,99 mm)
SGM/VGS Tooling & Accessories
CP Pilots = Carbide Pilots
* Available from Stock. All others Special Order. Allow 6 weeks for delivery, plus additional cost.
DIAMETER
in. mm PILOT No.
.275 6,99 CP-275E*
.276 7,01 CP-276E*
.310 7,87 CP-310E*
.311 7,90 CP-311E*
.312 7,92 CP-312E*
.313 7,95 CP-313E*
.314 7,98 CP-314E*
“CVP” LENGTH
SGM-1200
Pilot Insertion/ Removal Tool
33
www.sunnen.com
Kit Includes:
Part No. Descriptions
VGS-140A Tapered Spindle Adapters (3)
VGS-130A Drill Chuck with Adapter
VGS-152A .490" (12,45 mm) Drill with .343" (8,71 mm) Pilot
VGS-153A .490" (12,45 mm) Drill with .371" (9,42 mm) Pilot
VGS-156A .490" (12,45 mm) Drill with .312" (7,92 mm) Pilot
VGS-162A .
500" (12,70 mm) Reamer with .490" (12,45 mm) Pilot
VGS-145A .75" (19,05 mm) Spot Facer Assembly
VGS-171 .312" (7,92 mm) Spot Facer Pilot
VGS-172 .343" (8,71 mm) Spot Facer Pilot
VGS-173 .375" (9,52 mm) Spot Facer Pilot
VGS-174A .437" (11,10 mm) Spot Facer Pilot
VGS-176 .496" (12,6 mm) Spot Facer Pilot
PWM-12A Tee Handle Wrench
Accessories & Replacement Items for
Spot Face
Part No. Descriptions
VGS-140A Tapered Spindle Adapter
VGS-130A Drill Chuck with Adapter
VGS-145A .75" (19,05 mm) Spot Facer Assembly
ASPC-942A Carbide Inserts for VGS-145A (Pkg of 5)
VGS-245A 1.125" (28,6 mm) Spot Facer Assembly
ASPC-952A Carbide Inserts for VGS-245A (Pkg of 5)
ASPC-948A Insert Retainer Screws for VGS-145A & VGS-245A
Spot Facer Assemblies (Set of 2)
VGS-345 1.375" (35 mm) Spot Facer Assembly
SGM-1153 Carbide Inserts for VGS-345
SGM-1152 Wedge for VGS-345
ASPC-949 RH/LH Lock Screw for ASPC-942A Inserts and
VGS-345 Wedges
AN-320 Pilot Retainer Screw (Pkg of 4)
VGS-177A .256" (6,5 mm) Spot Facer Pilot
VGS-178A .275" (7 mm) Spot Facer Pilot
VGS-171A .312" (7,92 mm) Spot Facer Pilot
VGS-172A .343" (8,71 mm) Spot Facer Pilot
VGS-179A .365" (9,27 mm) Spot Facer Pilot
VGS-173A .375" (9,52 mm) Spot Facer Pilot
VGS-174A .437" (11,10 mm) Spot Facer Pilot
VGS-176A .500" (12,70 mm) Spot Facer Pilot
VGS-152A .490" (12,45 mm) Drill with.343" (8,71 mm) Pilot
VGS-153A .490" (12,45 mm) Drill with.371" (9,42 mm) Pilot
VGS-156A .490" (12,45 mm) Drill with.312" (7,92 mm) Pilot
VGS-243A .550" (13,97 mm) Drill with.341" (8,66 mm) Pilot
VGS-162A .500" (12,70 mm) Reamer with .490" (12,45 mm) Pilot
VGS-163A .625" (15,87 mm) Reamer with .609" (15,47 mm) Pilot
VGS-244A .563" (14,30 mm) Reamer with .549" (13,94 mm) Pilot
VGS-20956 Drill,
Reamer and Spot
Facer Kit
VGS-20518 Valve Guide Kit
For installing .5625 OD x .3437 in. ID (14,3 x 8,7 mm)
valve guides.
Part No. Descriptions
VGS-243A .550 in. (13,97 mm) Drill with .341 in. (8,66 mm) Pilot
VGS-244A .563 in. (14,30 mm) Reamer
with .549 in. (13,94 mm) Pilot
Kit Includes:
Part No. Description
VGS-440A Seat Ring Driver Adapter, Air Hammer
VGS-430A Seat Ring Driver Adapter, Manual
Seat Ring Driver Adapter Rings
VGS-451A .925 x 1.125" (23,49 x 28,57 mm)
VGS-452A 1.25 x 1.375" (31,75 x 34,92 mm)
VGS-453A 1.50 x 1.625" (38,10 x 41,27 mm)
VGS-454A 1.75 x 1.875" (44,45 x 47,62 mm)
VGS-455A 2.00 x 2.125" (50,80 x 53,97 mm)
VGS-456A 2.25 x 2.375" (57,15 x 60,32 mm)
Kit Includes:
VGS-20960 Valve Seat Driver Kit
VGS-140A Adapter
Application: Adapts Drill, Reamer and Spot Facer Tooling to
VGS and SGM Spindle. Replacement Set Screw: PHS-198.
B-200L Press Fit Lubricant
High pressure lubricant in .5 pint brush appli-
cator bottle. Prevents galling and reduces ram
pressure. Assures smooth, easy assembly of
press fit parts. Packaged in brush applicator
bottle. Sold individually.
B-200 Press Fit Lubricant
Same as B-200L, but in a spray can. Seven ounce cans.
Sold in packages of 12.
Carbide Inserts For VGS/SGM Spot Facers
Part No. Descriptions
ASPC-942A Carbide inserts for VGS-145A
ASPC-952A Carbide inserts for VGS-245A
SGM-1153 Carbide inserts for VGS-345
SGM/VGS Tooling & Accessories
34
1-800-325-3670
SGM/VGS Tooling & Accessories
VGS-1800A Collet Chuck
For use with VGS-20 only.
For drilling, tapping, reaming, and
bronze liner installation. Insures posi-
tive gripping of tools with minimum
runout for increased accuracy.
Includes:
• Collet chuck with adapter (1)
• .75 in. wrench (1)
• 30 mm wrench (1)
(Collets must be ordered separately)
SGM-1050
Extended
Collet
Chuck
For drilling, tapping, reaming, and
bronze liner installation. Insures pos-
itive gripping of tools with minimum
runout. For SGM-1500 & VGS-20.
Includes:
• Collet Chuck Adapter (1)
• .75 in. Wrench (1)
• 30 mm Wrench (1
(Collets must be ordered separately.)
NOTE: SGM-1050 is 1 in. (25,4 mm) longer
than VGS-1800A.
VGS-1450A Adjustable Level
Assembly
Part No. Descriptions
VGS-1455A Vial and Sleeve Assembly*
VGS-1458A Vial only
*Recommended for immediate repair.
VGS-130A Drill Chuck
Drill chuck with 0-.5 in. (0,0-12,7 mm)
capacity for drilling, reaming, and
other machining applications. Used
with VGS-20 and SGM 1500 Valve
Guide and Seat Machine and includes
integral quick change adapter and
chuck key.
VGS-660 Electronic Level
The VGS-660
Electronic
Level is a
precision
measure-
ment sensor
that provides
wide angular
range with
excellent lin-
earity. The readout unit contains a stan-
dard nine-volt battery which provides
power for the system electronics and
liquid crystal display. Angular position
is displayed digitally to within 0.1 of a
degree.
Linear Range ±45°
Resolution .1°
Linearity - Null to 10° ±.1°
10° to 45° ±1% of Reading
Voltage Supply Std. 9v Battery
Kit Includes:
Part No. Descriptions
VGS-661 Level with Liquid Crystal Display
VGS-667 Mounting Bracket with Hardware
VGS-6613A Coupler
VGS-6612A Cable
VC-200 Collet Set
Set includes the most popular collet
sizes for the VGS-1800A and SGM
1500 Collet Chuck. Collets may be
ordered individually if desired. Set
includes one each of collets listed:
Part No. Diameter Range
VC-276 .276 - .315 in. (7,01 - 8,00 mm)
VC-315 .315 - .354 in. (8,00 - 8,99 mm)
VC-354 .354 - .394 in. (8,99 - 10,00 mm)
VC-433 .433 - .472 in. (10,99 - 11,98 mm)
VC-472 .472 - .512 in. (11,98 - 13,00 mm)
A complete line of collets not listed above
are available on a special order basis from
.019-.433 inch (0,48-10,99 mm) diameter
range. For information call Customer
Service toll free.
35
www.sunnen.com
Hex T-Wrench
Part No. Descriptions Applications
PWM-5A .0937 in. (2,38 mm) Spot Facer
Pilot, ASPC
Head, VSC
Bodies
PWMM-10A .098 in. (2,5 mm) Diameter
adjustment on
SGM Insert
Holders
VGS-2682 Stud
Level Pin
Insures proper cylinder
head alignment to repair
broken studs or other
holes in areas where
a guide pilot cannot
be used.
VGS-1750 and VGS-1750M
Seat Depth Indicator Kits
The Sunnen VGS-1750 and VGS-1750M
Seat Depth Indicators are designed for
installation on Sunnen Valve Guide &
Seat Machines, models VGS-19 and
VGS-20. The VGS-1750 is calibrated
in inches and the VGS-1750M is for
metric use.
Features:
•
Helps operator control valve stem
installed height.
•
Aids in maintaining consistent
combustion chamber volume.
•
Enables the machinist to cut seats
and seat pockets to an exact depth
dimension.
Note: This kit is retrofittable to machines
after serial number 1271, without modifica-
tion to the machine. For serial numbers
prior to 1271, a drill and tap operation
on the face casting and trimming the belt
shroud is required. In addition to the VGS-
1750 indicator kit, a VGS-1265A Lift Cable
Plate Assembly must be ordered.
Call the customer service department
for details.
Kit Includes:
Part No. Descriptions
VGS-1756A Dial Indicator
(VGS-1756M for metric)
VGS-1757A Indicator Clam
VGS-1758 Post Support
VGS-1759A Post
SGM/VGS Tooling & Accessories
36
1-800-325-3670
SGM/VGS Tooling & Accessories
Replacement Wheels &
Accessories for TS-100 A/K
Part No. Descriptions
TS-120A Diamond Wheel, 260 Grit
TS-121A Diamond Wheel, 360 Grit
TS-122A Diamond Wheel, 600 Grit
TS-123A Diamond Wheel, 1200 Grit
TS-125A Wheel Cleaning Stick
TS-126A Wetting Agent (package of 3)
TS-128A Diamond Spray
VSC-50 VSC-500 Tool Sharpening
Fixture
VSC-55 VSC-500 (Used to grind straight
angles on VSC cutters)
Part No. Descriptions
VSC-100 Comes complete with the following:
VSC-101 VSC Tool In-Body Sharpening Fixture
VSC-103 Guide Pin (.236 in.) for VSC-710
Cutter Bodies
VSC-105 Guide Pin (.389 in.) for VSC Cutter
Bodies
VSC-110 600 grit face/edge diamond
wheel (6 in.)
VSC-100 Tool Sharpener
Fixture Kit
The VSC-100, when used in conjunc-
tion with Sunnen’s TS-100 Precision
Tool Sharpener, sharpens cutters in
the body eliminating the need to
reset the tool each time.
VSC-55 Tool
Sharpening
Fixture
Similar to VSC-50. Used to “off-hand”
grind any angle desired on VSC single
angle cutters or cutter blanks.
SGM-5530 Tool Sharpener
Retrofit Kit
SGM-5530 allows customers using
the VSC-100 Tool Sharpening Fixture
with VSC tooling to easily convert to
sharpening SGM-style tooling with
extension bushings.
36
37
www.sunnen.com
Accessories and Supplies
NOT SHOWN:
CHW-441A Foam Pad
Part No. Descriptions
VGS-1487A 4 Head Clamp Spacer (Pkg. Of 1)
CHW-570A 2 Quick Clamp (Pkg. Of 1)
CHW-560A 1 Magnetic Wand
CHW-550A 1 Magnetic Bubble Level
CHW-535A 1 Setup Standard
CHW-575A 1 Clamp Screw
CHW-626A 1 Press Foot #2 .875" OD X .635" ID (22,2 X 16,1 mm)
CHW-627A 1 Press Foot #3 1.0" OD X .732" ID (25,4 X 18,6 mm)
CHW-628A 1 Press Foot #4 1.125" OD X .907" ID (28,5 X 23,0 mm)
CHW-629A 1 Press Foot #5 1.312" OD X .937" ID (33,3 X 23,7 mm)
CHW-630A 1 Press Foot #6 1.5" OD X 1.125" ID (38,1 X 28,5 mm)
PWM-92A 1 T-Handle Wrench
8
7
7
7
7
7
6
5
4
3
2
1
1
2
3
8
4
5
7
6
Note: CHW 40/50 Workstation is no longer in production.
Supplies and accessories are still available.
CHW 40/50 Cylinder Head Workstation
38
1-800-325-3670
HS-60 Valve Job Power Bench
Accessory Kits and Tooling for Valve Guide
Sizing and Valve Seating
VS-150 Wheel Holder for Valve Seating
Mounts the VS Series diamond wheels for seat grinding.
(Must be ordered separately.)
Important: For most efficient use, order at least three wheel holders
(one for each seating angle).
VS-85A Pilot
Insertion/Removal
Tool
Used to install VS Pilots
into valve guides.
VS-65 Flexible Driver Replacement Kit
For VS-50 and VS-150
Wheel Holders.
PHW-175A Flexible Washer
Note: HS-60 is no longer in production.
Supplies and accessories are still available.
39
www.sunnen.com
MAX.
MIN.
HS-60 Diamond Wheels for Valve Seating
15°
Diamond
Wheels
VS-875-15D3
VS-1000-15D3
VS-1125-15D3
VS-1250-15D3
VS-1375-15D3
VS-1500-15D3
VS-1625-15D3
VS-1750-15D3
VS-1875-15D3
VS-2000-15D3
VS-2125-15D3
VS-2250-15D3
VS-2375-15D3
VS-2500-15D3
VS-2625-15D3
Projected Wheel Diameter Range
Inches
Min.
.592
.592
.627
.752
.905
.905
.903
1.028
1.153
1.278
1.403
1.528
1.653
1.778
1.903
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
2.567
mm
Min.
15,04
15,04
15,92
19,10
22,99
22,99
22,94
26,11
29,29
32,46
35,64
38,81
41,99
45,16
48,34
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
65,20
45°
Diamond
Wheels
VS-875-45D3
VS-1000-45D3
VS-1125-45D3
VS-1250-45D3
VS-1375-45D3
VS-1500-45D3
VS-1625-45D3
VS-1750-45D3
VS-1875-45D3
VS-2000-45D3
VS-2125-45D3
VS-2250-45D3
VS-2375-45D3
VS-2500-45D3
Projected Wheel Diameter Range
Inches
Min.
.571
.571
.606
.731
.905
.962
1.087
1.212
1.337
1.462
1.587
1.712
1.837
1.962
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
mm
Min.
14,50
14,50
15,39
18,57
22,99
24,43
27,61
30,78
33,96
37,13
40,31
43,48
46,66
49,83
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
30° Extra Fine
Grit Diamond
Wheels
VS-875-30D8
VS-1000-30D8
VS-1125-30D8
VS-1250-30D8
VS-1375-30D8
VS-1500-30D8
VS-1625-30D8
VS-1750-30D8
VS-1875-30D8
VS-2000-30D8
VS-2125-30D8
VS-2250-30D8
VS-2375-30D8
Projected Wheel Diameter Range
Inches
Min.
.592
.592
.627
.752
.905
.905
.976
1.100
1.225
1.350
1.475
1.600
1.725
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
mm
Min.
15,04
15,04
15,92
19,10
22,99
22,99
24,79
27,94
31,12
34,29
37,47
40,64
43,82
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
30°
Diamond
Wheels
VS-875-30D3
VS-1000-30D3
VS-1125-30D3
VS-1250-30D3
VS-1375-30D3
VS-1500-30D3
VS-1625-30D3
VS-1750-30D3
VS-1875-30D3
VS-2000-30D3
VS-2125-30D3
VS-2250-30D3
VS-2375-30D3
VS-2500-30D3
VS-2625-30D3
Projected Wheel Diameter Range
Inches
Min.
.592
.592
.627
.752
.905
.905
.976
1.100
1.225
1.350
1.475
1.600
1.725
1.850
1.975
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
2.567
mm
Min.
15,04
15,04
15,92
19,10
22,99
22,99
24,79
27,94
31,12
34,29
37,47
40,64
43,82
46,99
50,17
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
65,20
60°
Diamond
Wheels
VS-875-60D3
VS-1000-60D3
VS-1125-60D3
VS-1250-60D3
VS-1375-60D3
VS-1500-60D3
VS-1625-60D3
VS-1750-60D3
VS-1875-60D3
VS-2000-60D3
VS-2125-60D3
VS-2250-60D3
VS-2375-60D3
VS-2500-60D3
Projected Wheel Diameter Range
Inches
Min.
.575
.575
.628
.753
.905
.950
1.075
1.200
1.325
1.450
1.575
1.700
1.825
1.950
Max.
.835
.960
1.085
1.210
1.335
1.460
1.585
1.710
1.835
1.960
2.085
2.210
2.335
2.460
mm
Min.
14,61
14,61
15,95
19,13
22,99
24,13
27,31
30,48
33,66
36,83
40,01
43,18
46,36
49,53
Max.
21,21
24,38
27,56
30,73
33,91
37,08
40,26
43,43
46,61
49,78
52,96
56,13
59,31
62,48
45° Extra Fine
Grit Diamond
Wheels
VS-875-45D8
VS-1000-45D8
VS-1125-45D8
VS-1250-45D8
VS-1375-45D8
VS-1500-45D8
VS-1625-45D8
VS-1750-45D8
VS-1875-45D8
VS-2000-45D8
VS-2125-45D8
VS-2250-45D8
VS-2375-45D8
VS-2500-45D8
Projected Wheel Diameter Range
Inches
Min.
.571
.571
.606
.731
.905
.962
1.087
1.212
1.337
1.462
1.587
1.712
1.837
1.962
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
mm
Min.
14,50
14,50
15,39
18,57
22,99
24,43
27,61
30,78
33,96
37,13
40,31
43,48
46,66
49,83
Max.
20,72
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
NOTE: Special angle VS wheels and grit sizes are available on request. Call Sunnen customer service for price and delivery.
40
1-800-325-3670
Diamond Sizing Tools
(Each tool includes arbor, sleeve and pilot.)†
Tool No.
V8A-235-D5*
V8A-250-D5*
V8A-260-D5*
VG-275-D5*†
VG-315-D5**
VG-334-D5**
VG-344-D5**
VG-354-D5**
VG-374-D5**
VG-394-D5**
VG-433-D5**
VG-438-D5**
VG-472-D5**
Inches
-
.25
-
-
.3125
-
.3437
-
.375
-
-
.4375
-
mm
6
-
-
7
8
8,5
-
9
9,5
10
11
-
12
Inches
.233-.238
.248-.253
.258-.263
.273-.278
.310-.320
.329-.339
.339-.349
.349-.359
.369-.379
.389-.399
.428-.438
.433-.443
.467-.477
Size Finish Diameter Range
mm
5,92-6,05
6,30-6,43
6,55-6,68
6,93-7,06
7,87-8,13
8,36-8,61
8,61-8,86
8,86-9,12
9,37-9,63
9,88-10,13
10,87-11,13
11,00-11,25
11,86-12,12
* These tools require special A810F Sleeve Adjusting/Removal Tool.
(Order separately.)
**
These tools require standard HS-510A Sleeve Adjusting/Removal
Tool.
† VG-275-D5 does not require a pilot.
Pilot
Sleeve
Arbor
Components for Diamond Sizing Tools
Complete Diamond Hone consists of one each Arbor,
Sleeve and Pilot.
Arbor
Component of
A8AM V8A-235-D5, V8A-250-D5, V8A-260-D5
A8BM VG-275-D5
VG-315-30A VG-315D5 & VG-334D5
VG-344-30A VG-344D5 & VG-354D5
VG-374-30A VG-374D5, VG-394D5 & VG-433D5
VG-438-30A VG-438D5 & VG-472D5
Diamond Sleeve Pilot
Component of Component of
A8A-235D5 V8A-235D5 A8A-235P V8A-235D5
A8A-250D5 V8A-250D5 A8A-250P V8A-250D5
A8A-260D5 V8A-260D5 A8A-260P V8A-260D5
VG-275-20D5 VG-275D5 Not required
VG-315-20D5 VG-315D5 VG-315-PA VG-315D5
VG-334-20D5 VG-334D5 VG-334-PA VG-334D5
VG-344-20D5 VG-344D5 VG-344-PA VG-344D5
VG-354-20D5 VG-354D5 VG-354-PA VG-354D5
VG-374-20D5 VG-374D5 VG-374-PA VG-374D5
VG-394-20D5 VG-394D5 VG-394-PA VG-394D5
VG-433-20D5 VG-433D5 VG-433-PA VG-433D5
VG-438-20D5 VG-438D5 VG-438-PA VG-438D5
VG-472-20D5 VG-472D5 VG-472-PA VG-472D5
HS-60 Honing Tools
41
www.sunnen.com
HS-60 Accessories & Supplies
Accessory Kits and Tooling for Valve Guide Sizing and Valve Seating
Honing Oil
Available in 5-gallon (18,9 liter) pails.
HS-60 requires 10 gallons minimum.
MB-30-5
Recommended for all valve guide and
seat reconditioning and general honing.
Required when extra-fine grit diamond
wheels are used in valve seat recondi-
tioning and when sizing bronze guides.
MAN-845-5
For valve guide reconditioning, most valve seat recondi-
tioning, and other general honing.
HS-519A Filter Clips
Secures HS-450A filter elements to
HS-60 filter basket. Packages of 4.
HS-450A Filter Elements
Lines HS-60 honing stand
filter basket. Packages of 5.
HS-430A
Quick Disconnect for HS drills.
Requires .5-20 threads.
A-810F Sleeve
Adjusting/Removal Tool
Must be ordered separately for use
with diamond sizing tools .275"
(7 mm) diameter and smaller.
HS-572A Brush
Removes dirt and scale prior to pilot insertion.
PHW-183A
Anti Lock Washer
Allows easy removal of
VS wheels after use.
HS-15 Accessory Lamp
42
1-800-325-3670
Pilots for HS Power Bench
NOTE: These pilots are only to be used with Sunnen HS-60 Power Bench. Using these pilots with a seat and guide machine will give less
than expected results.
IMPORTANT: For best efficiency, at least four pilots should be ordered for each diameter required.
DIAMETER
in. mm PILOT No.
.214 5,44 VS-214
.215 5,46 VS-215
.216 5,49 VS-216
.217 5,51 VS-217
.234 5,94 VS-234
.235 5,97 VS-235
DIAMETER
in. mm PILOT No.
.236 6,00 VS-236
.237 6,02 VS-237
.258 6,55 VS-258
.275 6,99 VS-275
.276 7,01 VS-276
DIAMETER
in. mm PILOT No.
.277 7,04 VS-277
.278 7,06 VS-278
.279 7,09 VS-279
.280 7,11 VS-280
.313 7,95 VS-313
DIAMETER
in. mm PILOT No.
.316 8,03 VS-316
.352 8,94 VS-352
.354 8,99 VS-354
.394 10,01 VS-394
.396 10,06 VS-396
www.sunnen.com
43
CRG-1145 Clamp Conversion Kit
The new improved Clamp
Assembly now on Sunnen
CRG-920 Heavy Duty Cap
and Rod Grinder. Handles
large after- market caps up
to 9.200". Is designed for
converting and upgrading
older model CRG-750 and
up Grinders.
CRG-780/920 Replacement Parts
Part No. Description Ship Wt.
CRG-801 Grinding Wheel 6" (152 mm) diameter 3.25 lbs. (1,5 kg)
For Aluminum or Hard Steel Caps
CRG-803 Grinding Wheel 6" (152 mm) diameter 3.25 lbs. (1,5 kg)
Standard
CRG-805 Grinding Wheel 6" (152 mm) diameter 3.25 lbs. (1,5 kg)
One grade harder than CRG-803, for
narrow rods and caps
CRG-809 Grinding Wheel 6" (152 mm) diameter 3.25 lbs. (1,5 kg)
For titanium rods
CRG-330A Diamond Wheel Dresser .75 lb. (,34 kg)
CRG-328A Diamond Dresser Point (included with .5 lb. (,23 kg)
CRG-330A)
CRG-960A Rod Clamping Fixture 13.5 lbs. (6,1 kg)
LBN-427A Cleaning Brush .5 lb. (,23 kg)
CRG-299D Toggle Switch, On/Off .5 lb. (,23 kg)
CRG-996A Wrench, Wheel Flange Nut .25 lb. (,11 kg)
CRG-1050 Test Block .75 lb. (1,5 kg)
Replacement Wheels for CRG-500 (not illustrated)
CRG-305 Grinding Wheel 4" (101 mm) diameter 1.5 lbs. (,68 kg)
Note: Cap and Rod Grinders are no longer in production.
Supplies and accessories are still available.
CRG Cap and Rod Grinder
Accessories and Supplies
44
1-800-325-3670
BP-416 Gage Kit
(optional)
Indicates pressure applied during
use of BP-10 press. Gage capacity
10 tons. Kit includes special high
pressure fitting.
BP-99 Press Fluid
One Quart (,95 Liter)
For “topping off” hydrau-
lic reservoir. Proper fluid
level is shown on dip stick
attached to filler cap. (See
operating instructions for
proper fluid description.)
For BP-10’s after serial
number 8799, order
PLH-100 Hydraulic Oil.
CAUTION: Use of hydraulic jack oil will
cause press to malfunction.
Replacement Parts for B-610 Rod
Block Assembly
Part No. Description
B-613A Replacement Plate
PG-2342A Screws for Plate (4 required)
BP-10 Press Replacement
Parts
Part No. Description
BP-118A Gage Crystal
PSP-505A Spring, Handle Return
CRG-299D Toggle Switch, On/Off
B-610 Rod Block Assembly
Sunnen B-610 Rod Block Assembly
allows .3125" thru .4375" rod bolts to
be removed and installed easily.
Oversized block with extra depth and
width allows installation of long style
bolts used by Oldsmobile and others.
Steel plate on bottom provides solid
surface for removal of bolts and
prevents damage to aluminum body.
Note: The BP-10 Press is no longer in production.
Supplies and accessories are still available.
BP-10 Press
Off-The-Shelf Tooling Kits and Accessories
For All Applications
www.sunnen.com
45
HBS Resurfacer Accessories & Supplies
Torx Handle (T-15) HBS-13796
Hex Wrench (3,5 mm) HBS-13797
Carbide Backing Shim
(use 3,5 mm wrench) HBS-1376A
Backing Shim Screw HBS-13795
Coated Carbide Insert (Alum.
Only) TB-916A (use T-15 wrench)
Carbide Insert (Cast Iron & Alum.
TB-918A (use T-17 wrench)
CBN Insert Screw (1 required)
HBS-13794
Cutter Body, 14.25" (361,9 mm)
diameter, 2 cutter pockets for .375"
(9,52 mm) round inserts.
TB-901A CBN Insert, .375" (9,52
mm) round, .125" (3,17 mm) thick.
Cast Iron only. (1 per pkg.) Must be
ordered separately-not included with
HBS-2970.
HBS-2970 CBN Cutter Plate
CBN Puck (1 required) TB-917A
CBN Cartridge (1 required)
HBS-1379A
Flat Washer (2 required)
HBS-13793
Cartridge Torx Screw (2 required)
HBS-13791 Torx #30
Insert Screw (12 required)
HBS1373A
PCD Puck (Alum. Only) TB-920A
Inserts for HBS-2872A
Cutter Plate
14" diameter (356 mm) 16 cutter
pockets, for .75" (19 mm) square
inserts
TB-896A Carbide Insert, .75" (19 mm)
square, .1875" (4,76 mm) thick, .106"
(2,69 mm) cutting land. For aluminum
applications.
TB-897A Carbide Insert, .75" (19 mm)
square, .1875" (4,76 mm) thick, .106"
(2,69 mm) cutting land. General
Purpose.
TB-899A Carbide Insert, .75" (19 mm)
square, .1875" (4,76 mm) thick, .062"
(1,58 mm) cutting land. Diesel and
General Purpose.
HBS-1372 Cutter Plate Parts List
1
2
3
4
5
6
7
10
11
12
8
9
1
2
3 4 5
6
7
10
11
12
8
9
HBS-2972-1 Clamp Screw
HBS-2972-2 Clamp
HBS-2972-3 Screw for Backup
Disk (shim)
Note: HBS systems are no longer in production.
Supplies and accessories are still available.
46
1-800-325-3670
Thermal Cleaning Systems
Accessories and Supplies
Impeller Blades
PB 14011C
.25" thick (4-piece package)
PB 14012C
.375" thick 2-3 times longer life
(4-piece package)
Impeller Assembly
PB 14000A
For 2332/2304/2844
Impeller Housing
PB 14003A
For 2332/2304
(1 each) Vac 600 uses 1
cartridge; Vac 900 uses
2 cartridges
TCS 26004A
Filter Cartridge
TCS 24011
Lynch Pins (5 per box)
Note: Thermal Cleaning Systems are no longer in production.
Supplies and accessories are still available.
www.sunnen.com
47
Online Ordering 24/7
Place your orders online @
www.sunnen.com
48
1-800-325-3670
Notes
Sunnen Do Brasil LTDA.
São Paulo – Brasil
Phone +55 11 4177-3824
Fax +55 11 4362-3083
Email [email protected]
www.sunnen.com.br
Sunnen Polska Sp. z o.o.
Warszawa – Poland
Phone +48 22 814 34 29
Fax +48 22 814 34 28
Email [email protected]
www.sunnen.pl
Sunnen RUS LLC
Moscow – Russia
Phone +7 495 258 43 43
Fax +7 495 258 91 75
Email [email protected]
www.sunnen.ru
Sunnen s.r.o.
Strakonice – Czech Republic
Phone +420 383 376 317
Fax +420 383 376 316
Email [email protected]
www.sunnen.cz
Shanghai Sunnen
Mechanical Co. Ltd.
Shanghai – China
Phone +86 21 5813 3990
Fax +86 21 5813 2299
Email [email protected]
www.sunnensh.com
Our global manufacturing,
distribution, and sales and
service network allows us
to deliver quality Sunnen
solutions worldwide.
And our state-of-the-art
Technical Services Centers
allow our technical experts
to develop innovative solutions
to customer application
challenges. The Centers also
provide answers for customer
questions and training
for Sunnen representatives
around the world.
Sunnen Products Company
World Headquarters
St. Louis, MO – USA
Phone 1.314.781.2100
Fax 1.314.781.2268
Toll Free 1.800.325.3670
Email [email protected]
www.sunnen.com
Sunnen AG
Ennetaach – Switzerland
Phone +41 71 649 33 33
Fax +41 71 649 33 34
Email [email protected]
www.sunnen.eu
Sunnen Italia S.r.l.
Arese – Italy
Phone +39 02 383 417 1
Fax +39 02 383 417 50
Email [email protected]
www.sunnenitalia.com
Sunnen SAS
Saclay – France
Phone +33 169 30 00 00
Fax +33 169 30 11 11
Email [email protected]
www.sunnen.fr
Sunnen Benelux BVBA
Kontich – Belgium
Phone +32 38 80 2800
Fax +32 38 44 3901
Email [email protected]
www.sunnen.be
Sunnen Products Ltd.
Hempstead Herts – United Kingdom
Phone +44 1442 39 39 39
Fax +44 1442 39 12 12
Email [email protected].uk
www.sunnen.co.uk
Sunnen reserves the right to change or revise specifications
and product design in connection with any feature of our
products contained herein. Such changes do not entitle the
buyer to corresponding changes, improvements, additions,
or replacements for equipment, supplies or accessories
previously sold. Information contained herein is considered
to be accurate based on available information at the time
of printing. Should any discrepancy of information arise,
Sunnen recommends that user verify the discrepancy
with Sunnen before proceeding.
©2013 Sunnen Products Co. Printed in USA
A-7600 11/13-DA-15M
WORLDWIDE
Engine Rebuilding Tooling
and Accessories (Non-honing)
SEAT CUTTERS
|
GRINDING WHEELS
|
PILOTS
|
SURFACING
|
THERMAL CLEANING
A-7650
WWW.SUNNEN.COM
ABOVE AND BEYOND HONING
Sunnen
a legacy of excellence since 1924.
